Product News

Iscar Metals Inc. offers Heli IQ Mill inserts for numerous milling applications across a variety of industrial sectors. The three helical cutting edges reduce cutting forces and power consumption, according to the company. The inserts are now available in cermet for machining medium to hard materials, are peripherally ground for milling stainless steel, and are ground sharp and diamond-polished for cutting aluminum.

Cobra Carbide Inc.’s ADDER universal endmills have a 40° helix and a variable-flute geometry. According to the company, the endmills enable chatter-free milling in hard, ferrous materials and impart fine surface finishes. The coatings reportedly allow users to dramatically increase feeds and speeds, take deeper DOCs and extend tool life.

Kyocera Precision Tools Inc. says positive-style inserts with its WP chipbreaker and a wiper cutting edge impart fine surface finishes at low cutting forces. The chipbreaker stabilizes chip conditions at low feed rates, controls excess chip breaking during high-feed and high-load machining and prevents tearing of the finished surface by controlling adhesion. The inserts are for machining steel and stainless steel and are available in a variety of CVD- and PVD-coated grades.

Leistritz Advanced Technologies Corp. designs cutting tools to fit any spindle in any machine tool. It offers tools for end facing, profile form turning, endmilling, step drilling, thread milling and key seating. According to the company, this high level of expertise and specialization is available to manufacturers seeking to enhance productivity in the aerospace, automotive and medical fields.

Manufactured by Kaiser Tool Co., the THINBIT GROOVE ‘N TURN line includes Dovetail grooving inserts and Static O-Ring Grooves. The inserts are for machining O-ring dovetail grooves with 66° undercut angles. According to the company, the insert design is optimized for strength by using a left/OD and right/ID insert pair to generate the groove form. Static O-Ring Grooves are available in OD and face grooving styles.

SICK announced the launch of the TriSpector1000 vision sensor for cost-efficient and reliable 3D inspection. The TriSpector1000 is a stand-alone, configurable 3D vision sensor that reliably inspects objects regardless of variations in object color, shape or position.

Seco Tools LLC offers PCD05- and PCD20-grade PCD-tipped milling inserts for its Turbo 10 cutter bodies. The inserts are suitable for cutting aluminum, titanium, polymers and fiber-reinforced composites. When used with carbide inserts, the PCD-tipped inserts act as wiper inserts in fixed pockets. The two grades come in the company’s X010 insert size with a corner radius of 0.016" (0.4mm) and a wiper length of 0.43" (1.08mm).

Mikron Corp. Monroe provides cutting tools from 0.004" (0.1mm) to 0.25" (6.0mm) in diameter for machining stainless steel, titanium, chrome-cobalt and high-temperature alloys. These include the CrazyDrill Twicenter with through-coolant ducts for centering, the CrazyMill Cool through-coolant milling cutter, the CrazyMill Chamfer deburring tools and the CrazyDrill Inox drill, which is available with or without through-coolant. The tools impart fine surface finishes, making secondary operations unnecessary, according to the company.

Eriez’ air-operated lift-magnet system moves multiple parts or cutouts up and off of burn tables. It also can lift single sheets or plates up to 3" (76.2mm) thick from a stack to load a table. The system improves productivity and safety by eliminating manual handling of multiple parts and the need for operators to climb on burn tables, according to the company. Standard models have 24" (609.6mm), 48" (1,219.2mm) and 120" (3,048mm) designs to accommodate most common plate and sheet sizes.

G.W. Schultz Tool Inc.’s HGW series tools are available with four, five or seven flutes and are for machining high-temperature alloys, tool steel and most stainless steel alloys. Designed for high-efficiency machining, the nACo-coated tools are suitable for full slotting, climb milling and dry cutting with a high feed. According to the company, customers increased tool life 10 to 30 percent while spending 5 to 30 percent less money.

Rani Tool Corp. offers German-made PCD inserts with CB3 chipbreakers from Becker Diamond Tools. The chipbreaker has a semiserrated wave profile on the flanks of the cutting point, which increases the material-removal rate and produces short, controlled chips. The inserts are suitable for machining with flood coolant or minimal-quantity lubrication.

Greenleaf Corp.’s XSYTIN-1 is a phase-toughened ceramic insert grade that resists wear and thermal shock. It is for milling, turning and grooving heat-resistant superalloys, cast iron, nodular iron, ductile iron, steel and stainless steel at extreme feed rates and high cutting speeds, according to the company. It is suitable for interrupted cuts, scale removal, roughing, semifinishing and finishing.

Schaumburg-based Heidenhain recently introduced the VS 101 camera system as a new feature of its flagship TNC 640 mill-turn machine in order to automatically monitor the setup situation and machining result, according to a a company news release.

NT Tool’s Hyper Spindles use a 1:5 ratio internal gear system to multiply the RPM of existing machines up to 5 times at the cutting edge, with a maximum of 30,000 min-1, according to a recent announcement from the Franklin, Tenn., company.

Diamond burnishing is ideal for a variety of parts and ductile metals under 40 HRC, including steel, stainless steel, aluminum and cast iron. A cast iron shaft which started at a preburnished 67 Ra microinch surface finish yielded a 10 Ra microinch finish with a 0.0005” material compression in a single pass at 750 sfm.

Okuma America, Charlotte, N.C., recently introduced the MU-4000V, a 5-axis vertical machining center said to be ideal for 5-axis multi-sided machining within the aerospace and die/mold industries. The MU-4000V reportedly offers high-speed, process intensive machining combined with turning and 5-axis multitasking machining.

Haas Automation recently expanded its drill, tap and mill product line with a pair of high-speed, lean-style machining centers—the DT-2 and DM-2—that reportedly provide the same high acceleration rates, fast axis speeds and short tool change times as their smaller brethren. Yet, the new machines offer an additional 8" (203mm) of X-axis travel and table length, with only a slight increase in footprint. 

J.W. Winco Inc., New Berlin, Wis., recently announced the availability of GN 854 Latch Clamps with Trigger Function in metric sizes. The RoHS-compliant latch clamps are said to feature a highly robust, sturdy and compact design that enables their use under demanding conditions, according to a Feb. 17 news release from J.W. Winco.

Fives says the new Cranfield Precision TTG machine is a radically new concept. While conventional machine tool platforms use stacked linear axes as the primary motion control system, the Cranfield Precision range coordinates two rotary axes and a short linear axis in a "twin-turret" design.

Tech-Etch, Plymouth, Mass., which specializes in the etching, forming, heat treating and finishing of components made from metals with superior spring characteristics, offers prototypes delivered in 5 days.