Product News

The Bantam Tools Desktop CNC Milling Machine is fast, easy to set up, and omes with software that allows for predictable outcomes, including automatic material location, effectively bringing aluminum prototyping to an accessible and affordable level that has not been seen in this category. Bantam Tools Milling Machine Software also supports a simple drag-and-drop integration with SVG files for 2.5D designs.

This expansion includes two new TCL18 inserts with 1.75 mm and 2.5 mm thicknesses, expanding the existing line of 1.5 mm, 2.0 mm, and 3.0 mm inserts. The inserts are available in grade AH7025, a nano-multilayer PVD coating with high-aluminum content that provides hardness and adhesion to the grade for better process security during grooving operations.

Tangentially mounted grooving insert with a robust seating surface also ensures maximum stability. The insert and pocket design features an axial key stop for added stability against the side cutting (axial) forces. Precision cooling on the flank surface is offered as a standard feature for longer tool life. The chip breaker for the inserts is developed for heavy-duty machining to ensure short chips when cutting at maximum depth and when widening the grooves. 

This system features a highly accurate geometry with the most positive helix angle possible to reduce the likelihood of surface mismatches and enable impressive 90-degree angle accuracy. With such precision, finishing cycle times are significantly shortened or, in some cases, completely eliminated. Double Turbo cutters are available in 19 metric variants ranging from diameter 40 mm to 125 mm and 16 inch variants ranging from 1.50" to 5".

The milling machines produce more parts, faster and with better tolerances than standard manual machines. In addition, they are simple to set up and operate. Another key feature is the Fagor Automatic controls that offer the most cost-effective solution in chip making profitability. This combination ensures faster programming, set-up and machining.

PCD- and CBN-tipped engraving tools are offered in standard or customized dimensions; as semi-finished or finished (incl. side-cut); with highest reachable surface qualities.

The two new machines, models MTV 1000 and MTV 1250 offering 8,000 rpm/700 ft lbs. of torque and 4,500 rpm/1,200 ft lbs. plus 200 bar/3,000 psi high pressure coolant for integrated turning, are joining the STC-MTV family of horizontal machining centers.

The canopy hood is molded one piece seamless of advanced composite resins that have superior chemical and corrosion resistance, are flame retardant and lightweight for a NO RUST guarantee. The corner canopy can either be wall mounted or suspended from the ceiling and can be equipped with optional side wall panels to prevent cross drafts from affecting the containment of fumes. Standard wall and island canopy hoods are also available both in composite resin and stainless steel.

The capability to keep eighty tools resident with high horsepower motors means heavy metal removal and flexibility. B-axis surfacing with up to 135 travel handles up to ½” diameter tooling.  Software technologies increase effectiveness including Star CNC’s HFT (High Frequency Turning) software handle chip control in tough materials, Star CNC Motion Control System optimizes your program to reduce cycle time, and the Star Monitoring and Operator Support System (SMOOSS-i) allows remote monitoring with real-time efficiency reporting and operator intervention predictability.

The SimpliVac Vacuum optimizes sample impregnation in a faster more automated way and also allows lab technicians to set multiple cycles to complete the mounting process faster. SimpliVac can also accommodate larger samples due to its oversized chamber and sample tray insert, which creates a large flat surface for larger mounts. The integrated turntable allows for bi-directional movement of the samples when aligning, and seeing within the large chamber is easy as it has a  large clear lid, thus allowing for simple alignment of samples when pouring.   It also has locking controls that prevent inconsistent samples due to user error.

With five models built from two frame sizes, the UNE Series can drill hole diameters from 1.4 mm to 40 mm and depths up to 3,000 mm. The compact frame construction saves valuable floor space as well. Each machine can fit in close proximity to a shop’s existing machining center, lathe or Swiss-style machine for efficient part-processing strategies. Built with quick and easy set-up in mind, the machines are also small enough to be relocated when necessary. For added flexibility to grow with future production needs, all UNE models are robot-ready, allowing shops to add a robot whenever it fits into their budget and production schedule.

The synchronized project data includes the part and stock models, workholding, tooling, work offsets, tool offsets, and G-code program. With the synchronization between ESPRIT CAM and Mazak Smooth Ai, users can now preview the entire machining process virtually on the CNC, using the ESPRIT digital twin, before executing the program on the CNC machine. As a result, manual data input is eliminated, and the machine operator is offered greater assurance of the machining process. This results in shorter setup and prove-out times, and higher quality first-article run-offs.

Headlining these new offerings is a series of truly portable dot peen markers. The cordless, battery-operated MP Mobile series can be controlled by any Android/iOS mobile device or a Windows PC using intuitive, powerful software.

As part of its continued effort to provide customers with highly productive turnkey manufacturing systems, GF Machining Solutions has developed a number of model machining cells to showcase its comprehensive range of total manufacturing solutions. These models demonstrate everything from simple pairs of machines and robots to mixed- machine configurations for advanced hybridized additive/subtractive machining strategies.

In the SICK AppSpace eco-system, programmable sensors and edge devices can be configured for new tasks using SensorApps. Many apps are already available for download via the SICK AppPool. For specific applications, SensorApps can also be used independently by the customer and developed together with SICK experts and the support of a developer community. Until now, basic programming skills were required to generate your own SensorApps in SICK AppStudio. That is no longer the case with the new AppPool.

Quick Ship parts will be 3D printed at ExOne’s metal production facility outside Pittsburgh, which has been binder jetting metal parts for more than two decades. It’s home to a fleet of more than two dozen metal 3D printers producing parts for prototype, low-volume, and serial production projects.

The reCool ERAX uses the patented reCool design to deliver coolant with a maximum pressure of 1,450 psi in live tooling applications with speeds up to 12,000 rpm. Equally well suited for emulsion and oil coolants, the system is currently available for ER collet sizes 16, 20, 25 and 32 to handle tools between 3-20 mm in diameter. Both through-tool coolant and peripheral cooling are possible using REGO-FIX DS/ER sealing disks and KS/ER coolant flush disks, respectively.

Kyocera Precision Tools' jet coolant-through toolholder series provides multiple high-pressure coolant streams at precise locations giving you the upper hand in chip control and wear prevention. The large JCT-Series tooling lineup has now been expanded to include all new inch-size holders. Learn how this series can improve your production line with excellent performance in a variety of turning, grooving, cut-off, and threading applications.

The EWA68 boring head has a travel range of .866” on diameter, and with the smallest insert holder, it covers the range of Ø2.677-3.543”. This means that similar-sized bores on the same part could be produced with a single boring head. With the addition of two larger insert holders, the range can be extended up to Ø5.197”. 

The PG1000 optical cutting tool inspection system has been manufactured and sold through a division of Euro-Tech Corporation since 1993. Effective November 20, 2019, the PG1000 is manufactured, sold, and serviced through
PG Inspection Technologies.