Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

BIG KAISER has introduced a new Chip Blower designed to make removing chips and coolant from parts and machine tables fast and easy.

In order to offer more flexibility to customers, BIG KAISER has moved production of its CAT50 milling adapters to the U.S. The product performance and design will not change, but the move allows for more variation and faster delivery of special lengths for specific applications.

BIG KAISER has two powerful accessories crafted to improve in-process efficiency: ChipFans and T-slot covers. When used together with a machine that delivers on speed and accuracy, these accessories help machines reach maximum levels of productivity—even during downtime.

BIG KAISER introduces the Fullcut Mill Contact Grip, an endmill that permits easy indexing of cutter heads while maintaining excellent rigidity and accuracy. With the addition of the Fullcut Radius Mill (FRM) and the Ball End Mill (BE), the Fullcut Mill Contact Grip series now features four…

BIG KAISER introduces the Lollipop from Sphinx, the newest addition to its endmill cutter lineup. The Lollipop from Sphinx is for machining undercuts, deburring and multiple-axis machining.

Limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. This is where BIG KAISER’s Series 319SW Twin Cutter boring head showcases its capabilities and can solve the issue along with virtually any other holemaking problem for the range of…

BIG KAISER has developed Dyna Force, a device for measuring the retention force of machine tool spindles. Insufficient retention force of the spindle clamping mechanism could lead to reduced rigidity and vibrations, loss of machining quality, poor surface finish and shortened tool life. By ensuring…

The importance of stability across the metalworking industry cannot be overstated – it impacts everything from profitability to employee safety. BIG KAISER has developed the UNILOCK stabilizer system. This modular system provides lateral support for tall parts during machining, welding or assembly…

BIG KAISER announces the MEGA Micro Coolant Nut, a developed solution to provide precise coolant supply to micro cutting tools applications at high speeds.

BIG KAISER introduces the 4mm mini indexable boring bar – suitable for small component machining. To date, BIG KAISER has one of the smallest indexable inserts in the market.

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