Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

The larger diameter cutter and new lengths both boost the Fullcut Mill FCM BBT line’s already-considerable versatility, allowing machinists to tailor their tool selections for many different applications. The BIG-PLUS BBT shank products are compatible with both BIG-PLUS and existing BT spindle…

The BIG CAPTO C3 square holders for turning applications come in left and right orientation. The turning application holders—C3-180-BH16R-2058 and C3-180-BH16L-2058—are mono-block holders. Their insert clamps are tough and reliable, adding on to the already inherently high rigidity of mono-block…

The Mega Double Power Chuck system features an expanded contact diameter of the nut to the flange, which provides the highest rigidity—as if the chuck and nut were one solid piece. This superior rigidity ensures heavy duty machining without chatter.

The Base Master lineup is used with all types of machines and materials, including non-conductive cutting tools, workpieces and machine tools. Quickly measure workpiece offsets, tool lengths and cutting edges with zero risk of damage or breakage at submillimeter levels when needed.

The SU Type has a length of 235mm and rubber bellows. The larger MU Type is 360mm in length and has a reinforced ball joint with a large collar. Both use serrated washers instead of flat washers to reduce slippage and increase stability of the center joint. 

The Model SDF57 assembly has an outside diameter of 2.83" and allows users of 3" face mills to access up to 19.68" of reach, the longest tool assembly in the industry using standard components. Face milling components used in construction equipment, aerospace and oil/gas industries…

To minimize machine downtime and provide operator safety, these Hydraulic Chucks use a simple hex wrench that requires only two to three turns for both clamping and unclamping. Tightening is complete when the clamping screw hits the bottom; controlling tightening torque is not needed. Once a…

The SW BIG CAPTO Rough Boring Head makes it possible to perform rough and finish boring processes seamlessly with the finishing heads it has offered for years. BIG KAISER currently offers the widest range of rotating BIG CAPTO tooling of any provider. 

The Chip Blower automates in-machine cleaning of coolant and chips by delivering high-volume air flow with spindle rotation. When not in use, the Chip Blower fits easily into any automatic tool change system for vertical, horizontal or multi-tasking machining centers. The Chip Blower can be used…

BIG KAISER’s modular CK/CKB system allows for versatility in the length of tooling combinations, up to a maximum of 10 times diameter and can run on nearly every major spindle interface. All tools are coolant-through and have three different insert holder options per head size. The tried-and-true…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…