Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

Building on the success of the Phoenix high performance drill from Sphinx, BIG Kaiser has introduced the new Power-Phoenix extra long high performance drill series.

Ensure long machine tool, cutting tool and tool holder life while reducing stress on your spindle with the ATC Alignment Tool from BIG Kaiser.

Complete with a built-in digital display, BIG Kaiser's new Series 112 EWD 2-54 Digital Precision Finish Boring Head allows operators to make precision adjustments on the fly.

BIG Kaiser's 319 SW series is a rigid, new style, twin cutter rough boring system.

BIG Kaiser has introduced the new, large diameter Kaiser 318 Series, a tooling system supporting a variety of aluminum and steel components optimized for twin cutter rough boring, precision finish boring and precision OD turning operations.

BIG Kaiser Precision Tooling Inc. has introduced Mega ER Grip, a new premium ER collet chuck system featuring a runout accuracy of .00012" (3µm) at 5xD.

BIG Kaiser Precision Tooling Inc. has introduced a new, high-precision hydraulic chuck for clamping straight shank tools with diameters ¼" to 1 ¼" and 6mm to 32mm.

BIG Kaiser Precision Tooling Inc. introduces the Perfect Jet Collet to optimize coolant supply in high-speed machining operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools.

BIG Kaiser Precision Tooling Inc. has expanded the Kaiser KAB modular tooling system capabilities to include the rigid high-feed C-Cutter Mini chamfer mill line from BIG Daishowa Seiki.

BIG Kaiser Precision Tooling Inc. has expanded its turning tool line to include HSK T63 tooling for multitask machines. The line offers modular turning tools for mill/turn applications in either a 45° tilt style or a 90° right-angle style.

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