Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

BIG Kaiser Precision Tooling Inc. introduces a budget-friendly benchtop tool presetter equipped with a 5.7-inch color LCD touch screen and camera.

A new deep-hole microdrill from BIG Kaiser's Sphinx line provides a time-saving option for creating wire EDM starter holes, averaging 5X faster per hole according to testing.

The worlds of workholding and automation collide with the addition of Unilock's new ESA 120/70 automation chuck from BIG Kaiser Precision Tooling Inc.

The flexible, modular Unilock Zero-Point Clamping System, offered by BIG Kaiser Precision Tooling Inc., is available in a kit specifically designed for all Haas 160mm platter rotary indexing tables.

BIG Kaiser now offers BIG Daishowa's high precision Mega ER Grip with the KAISER modular KAB connection, allowing custom collet chuck configurations with standard components.

BIG Kaiser Precision Tooling Inc. introduces the R-Cutter (Pat. P) and BF-Cutter from BIG Daishowa.

BIG Kaiser has announced the addition of the EWN 04-7 Series, reportedly the smallest precision finish boring head on the market, for use on micro-milling machines with high-speed spindles such as HSK-E25, E32 or E40.

BIG Kaiser Precision Tooling Inc. has been adding digital boring head options since 2010, beginning with the Series 112 for small diameter finish boring. Recent additions covering the middle range and large diameter range mean the company now offers a digital boring head to cover the full spectrum…

BIG Kaiser Precision Tooling Inc. has strengthened and expanded its Unilock line of 5-axis workholding product offerings.

BIG Kaisers HSK-A125 tooling system, for machines such as Makino's T2 and T4 models, is reportedly capable of tackling large-scale titanium and other workpieces on massive tables.

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