Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

As opposed to measuring, printing a label and punching the data into the control, SPI prints a tool label with a QR code at the presetter that’s then read by the SPI module at the machine control. The system can also be configured to send measurements directly into the tool NC’s offset table. 

Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from Sphinx can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.   

The Nirox geometry has a degressive helix angle equal to 30 degrees at the point and is designed for accurate and precise hole location up to 9xD. A modern, TiAlSiN based coating allows for enhanced chip and coolant evacuation in difficult to machine and adhesive materials, such as titanium,…

Due to the small sizes of these boring heads, the digital display will no longer be present on the head itself, rather the adjustment value will be shown on a separate mobile device or tablet that has the BIG KAISER App installed. Once connected to the head, the App also can be used to set the…

The EWA68 boring head has a travel range of .866” on diameter, and with the smallest insert holder, it covers the range of Ø2.677-3.543”. This means that similar-sized bores on the same part could be produced with a single boring head. With the addition of two larger insert holders, the range can…

The HDC jet-through type holders are ideal for high-precision 5-axis machining with maximum RPM of 35,000 and clamping range of ¼” to ½” and fit nearly any application in the automotive, aerospace, medical, and die and mold industries.

The exclusive FLM 3D chip-breaker design is used on PCD-tipped inserts ideal for finishing of aluminum components, where traditional flat-top inserts may produce a large continuous nest of chips that is difficult to remove from the bore and/or tool, even with high-pressure coolant. Three different…

BIG KAISER Precision Tooling is adding more than 30 pressed-geometry carbide inserts for its tools. The new insert design is the result of extensive research and testing.

BIG KAISER has introduced a new Chip Blower designed to make removing chips and coolant from parts and machine tables fast and easy.

In order to offer more flexibility to customers, BIG KAISER has moved production of its CAT50 milling adapters to the U.S. The product performance and design will not change, but the move allows for more variation and faster delivery of special lengths for specific applications.

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