Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

BIG KAISER announces the release of new insert holders for face grooving. The new accessories are specifically designed to fit the BIG KAISER large diameter series 318 and series 319 SW twin-cutter boring heads for ultimate system flexibility, according to the company.

Without the right fixturing, you aren’t making the most of your 5-axis investment. BIG KAISER’s Unilock 5-axis modular system fits seamlessly onto machine tables.

The smallest clamping range yet from BIG Daishowa is the Super Slim 3S hydraulic chuck is intended for extremely repeatable high-precision microdrilling and microendmilling in the most challenging work envelopes thanks to its slim nose and tapered body.

BIG KAISER introduces the Mega Perfect Grip from BIG Daishowa, a simple to handle, heavy-duty milling chuck for heat-resistant superalloys (HRSA) that eliminates endmill pullout under heavy torque loads. For manufacturers using milling chucks, pullout is a major issue, particularly when machining…

BIG Kaiser Precision Tooling Co., Hoffman Estates, Ill., recently introduced two new precision boring heads with a patented damping system to eliminate vibration in deep-hole finish boring, according to a company news release.

The Speroni MAGIS benchtop tool presetter is now available in a CNC version for operator-independent measuring results. Latest-generation electronics and motors allow for fast movement and repeatable positioning of the X and Z axes and spindle, delivering full CNC measuring with uncertainty of the…

BIG KAISER Precision Tooling Inc., Hoffman Estates, Ill., this month introduced the RBX12 Air Power Spindle, a high-speed, air-driven spindle said to be capable of achieving a variable rotational speed of 100,000rpm to 120,000rpm, according to a BIG KAISER news release issued Jan. 18.

The mid-size diameter and adaptability to custom fixture designs make the Unilock 138 series BIG Kaiser's best-selling round chuck workholding solution. Now come two new additions to the 138 series that make it an even more powerful and versatile solution for demanding workholding scenarios…

The new EWN 2-50XL Boring Kit from BIG Kaiser Precision Tooling Inc. now offers a turnkey precision boring tooling solution for the diameter range of .700"-6.000" in its entirety.

BIG Kaiser Precision Tooling Inc. introduces a new small-diameter indexable rough boring solution for a range not previously available.

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