Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

BIG KAISER has introduced the R-Cutter CKB Type, a new modular round chamfering tool. The R-Cutter CKB3 and CKB5 is an ultrahigh-feed front and back radius chamfering mill, which features high rake angles that reduce cutting resistance and minimize burr generation.

BIG KAISER’s Mega New Baby Chuck is now available up to 1"-dia. clamping for drills, reamers and finishing endmills with 0.00004" runout accuracy. The Mega New Baby Chuck is a high precision and multiple-purpose collet chuck system.

BIG KAISER says its Mega ER Grip was designed to outperform all standard ER systems in the four most critical areas of toolholder performance: clamping force, concentricity, rigidity and balance at high spindle speeds. All Mega ER holders are now sold without a standard clamping nut so that…

BIG KAISER announces the introduction of the world’s reportedly smallest hydraulic chuck for HSK-E25 machine spindles, thus completing its extensive range of BIG KAISER Super Slim hydraulic chucks. The Super Slim type of hydraulic chucks (HDC) are suitable toolholders for precision finishing…

BIG KAISER announces three additions to the Smart Damper family of antivibration technology: EWN & EWD finish boring heads and SW rough boring heads with the CKB modular connection. Smart Damper incorporates a passive damping mechanism that functions as a counter action by way of high resonance…

BIG KAISER offers a mobile app to support boring operations. Leveraging the precision of BIG KAISER tooling through remote real-time information access further improves productivity and control on the factory floor.

BIG KAISER announces the release of the Smart Damper boring bar for lathe applications. A heavyweight, strengthened damping mechanism integrated into the toolholder functions as both a dynamic counter and friction damper.

BIG KAISER has launched the HMCJ, a super-slim milling chuck with peripheral coolant supply, designed to support heavy-duty and finish endmilling tasks with power and precision using Ø1/2” or Ø12mm cutters. The newest, slimmer member of the Hi-Power Milling Chuck (HMC) family features a clamping…

BIG KAISER Precision Tooling Inc. says the C-Cutter Mini enables milling at an ultrahigh feed rate. It offers a small cutting diameter and features a compact design that accepts four inserts, including ones as small as 0.197".

BIG KAISER introduces a series of new micro engraving cutters developed and built by its partner Sphinx (Derendingen, Switzerland). Building on Sphinx’s microtooling expertise, the solid-carbide engraving cutters’ sharp, positive cutting geometry promotes burr-free surface finishes and smooth…

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