Repair

March 01, 2015

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility. These include bringing certain services in-house that until recently had to be performed overseas, significant price reductions, eliminating charges for some commodity parts, and the addition of same-day services. Adjustments like these make it faster, more cost effective and easier to have mission-critical tooling repaired and maintained.

"Sending tools to us is much more convenient and cost effective for our customers," Shawn Stevens, Repair Technician, said. "For example, BIG Daishowa Profit Maker tools like Angle Heads—if the unit's crashed, broken, snapped or sheared off, we can fully fix it here now, and in one day if need be. You can pretty much tear the thing in half and it will be reparable. Plus, with the added cost-savings of our newly reduced repair costs, customers are spending less for the same service. Overall, it's a great improvement."

BIG Profit Maker Repair Improvements:

• Repair prices have been decreased an average of 40 percent to encourage customers to have repairs and periodic maintenance performed by a certified technician with the appropriate tooling

• No charge for commodity parts like cap screws, set screws and O-rings

• Same-day service available upon request

• Repairs are tested to assure runout accuracy, decibels and heat generation are within spec before being sent back to the customer

• Trade-in discounts and free inspection service of existing units are also available

KAISER Repair Improvements:

• Repairs to Series 310 EWN finish heads now done in the USA, whereas only Series 112 & 317 EWN finish heads were previously fixed here

• Typical KAISER repair can be done in less than one week Loaner heads are available during repair

Unilock Repair Improvements:

• Until recently, Unilock repairs had to be sent back to Austria, but now most repairs can be done at the Illinois facility

• Repairs can be done in two days as long as the parts are available in stock

Additional Products from BIG DAISHOWA Inc.

BIG KAISER is expanding its range of BIG Capto toolholders with the addition of a new size, C4, which is becoming increasingly popular as a quick-change system for turret tooling on lathes.

BIG KAISER says its hydraulic chucks for Swiss-type lathes are the first improvement to this technology in more than 30 years. These toolholders use a single wrench, which makes for a quick and easy change of the cutting tools on a gang slide.

BIG KAISER introduces two versions of the C-Centering Cutter, a multifunction cutter capable of spot drilling, centering and chamfering. The C-Centering Cutter is an indexable cutter that uses a specialized insert that can start a hole from a solid piece, something extremely difficult to do. It can…

BIG KAISER presents the Torque Fit, a tightening fixture for collet chucks with an integrated torque measuring system. This device makes it easy to ensure that a collet chuck is correctly tightened.

BIG KAISER Precision Tooling Inc. has added the Dyna Contact to its product offering. The ceramic taper gage allows inspection of machine spindle tapers at a glance.

BIG KAISER announced its new Level Master Wireless, a high-precision device for the leveling of machine tool tables. The Level Master Wireless adds wireless connectivity to enable leveling information to be read from a separate display device, making it easier to ensure that a precision level is…

BIG KAISER’s UNIFLEX system is a 3D zero-point clamping system designed to allow parts with curved surfaces to be held rigidly for various operations and be adjusted to different height requirements. The UNIFLEX system is available in two diameters: 25.4mm and 50mm.

The precision and ruggedness of BIG KAISER boring heads deliver measurable performance advantages, significantly reducing finishing cost and cycle time. This is proven through the development of the EWE digital boring head.

BIG KAISER announces its HDC Straight Shank holder to the market, used for increased versatility. The slim design provides superior balance, concentricity and is suitable for reaching into confined areas.

BIG KAISER introduces the Base Master Red, a high-precision touch sensor that rapidly determines workpiece offsets and tool lengths, and the Base Master Mini, a thin, compact tool offset sensor.

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