Product News

With “Key-in-pocket,” Pilz has created a digital maintenance safeguarding system which is flexible to meets the demands of both safety and industrial security. “Key-in-pocket” ensures that the machine does not restart while maintenance work is being done and that unauthorized personnel do not gain access. The solution offers safety in the face of a hazardous restart while at the same time, industrial security, because it is impossible to tamper with the maintenance work.

The wear-free nozzle is equipped with a valve specially developed by acp for this purpose which enables pulse times as fast as 20 milliseconds. In contrast with pilot-operated standard valves, the direct control of the valve prevents icing and thus ensures reliable operation and consistently superior results. The jet and pause times can be set independently of each other, so that the pulses can be optimally adapted to the respective application and also to the part-specific cleaning sequence. At the same time, the pulsed jet reduces CO2 and compressed air consumption. Depending on the pulse time, savings between 10 and 15 percent can be achieved.

KBN020 excels as a 1st choice, general purpose CBN grade with a broad application range from continuous to heavily interrupted machining. Utilizing innovative new layering techniques, Kyocera has developed the MEGACOAT TOUGH coating technology. This coating combines a highly wear-resistant layer on the surface adhered to high-content CBN which is used to toughen up the edge for greater fracture resistance when encountering interruptions.

Titespot angle heads are indexable, allowing multi-position machining with one angle head and set-up, and their compact profile allows machining in bores and cavities not accessible to mechanical heads. Eltool Angle Heads can machine in bores down to 5/8″ in diameter and develop up to 2.5 Horsepower – enough to drill ½” holes through 4140 steel.

Users can upload a 3D CAD model for machining on protolabs.com to access the expanded options inside Protolabs’ online quoting platform, which are then fulfilled by Protolabs’ digital factories or one of its digitally enabled manufacturing partners. All of the advanced machining capabilities are now live and available to customers.

The blast specimen created by the Guyson Institute of Standards determines a specific Ra value on a calibrated profilometer which will enable the user to correctly match that Ra Value on a product finish. All previous Ra measurements up to this point, are inconsistent because there was no scientifically certified specimen to determine the gloss value of a non periodic finish.

The DCMove Belted fits accuracy demanding application such as labelers, printers, side transfer sortation, and restricted spaces in addition to packaging, e-commerce, logistics and general material handling. Unique to this new release is the availability of the plug and play iDrive v2 configurations. It allows customers to select the best control methods for their application ranging from a ready to run conveyor to a flexible control great for integration with PLCs via a variety of communication protocols including Ethernet. This is all done with the 24VDC brushless motors and controllers technology standard to the market.

The CBN-tipped mini boring bars feature BX310 uncoated CBN grade that increases the grade’s wear resistance when used at low to medium cutting speeds, making it perfect for machining small bores from as small as 2.8 millimeter (.110 inch) diameter of hardened steel parts.

The spur gears EN 7802 and gear racks EN 7822 made from strong and long-lasting polyamide. Due to their low friction coefficients, these require no lubrication and are made of FDA-compliant glass fiber-reinforced plastic suitable for food processing applications. The components are also available in gray or blue for better visual detectability.

VpCI-126 PCR offers excellent performance, protecting metal parts from all types of corrosion, including rust, stains, tarnish, white rust, and oxidation for up to 5 years.* Metal parts packaged in Cortec VpCI-126 PCR receive continuous protection from salt, excessive moisture, condensation, aggressive industrial atmospheres, and dissimilar metal corrosion.

The original version of the application only worked with the robots of three well-known  manufacturers. The latest version of SprutCAM Tech's Robot Calibration app now supports TCP calibration for the following robot brands: FANUC, Kuka, CRP, Denso, Dobot, Estun, Hiwin, Hyundai, Motoman, Newker, Manutec, Nachi, OTC Daihen and Turin.

The clamps provide quick, secure, and precise workpiece workholding and are manufactured to the highest quality specifications. The product mix includes many clamp accessories such as mounting brackets, adaptors, bars and caps. In both mini and heavy-duty styles, the various clamp configurations provide clamping forces from as little as 2 lb. on a toggle switch to as much as 9,000 lb. on a side clamp and come with a variety of handle materials from steel to plastic.

The construction enables the saw to easily handle contour sawing, beveling, slicing, ripping, stack cutting and cutting off various materials from aluminum, brass to steel. The variable speed drive system allows for quick, easy speed changes so the operator can match the correct speed to the blade and cutting application. The design enhances productivity and versatility to any metalworking operation.

SP140 and K02 are part of the vast ZPS offering which uses either pneumatic or hydraulic modules to fix, position, and clamp all in one step. Additionally, ZPS ensures repeatability of up to 0.0002”, and reduces cycle times by up to 90%. Users quickly and accurately locate and clamp vises or fixtures, or if preferred, attach retention studs to workpieces and then direct mount components for machining or welding, avoiding potential interference from jaws or clamps.

The MSE service comprises the on-site evaluation of machinery in a production plant with regard to the applicable safety and conformity requirements. In the process, Pilz not only takes into account the standards and directives applicable at the machine’s place of use or destination, but, on request, can also consider the customers’ individual, in-house specifications.

Working on 5 axes allows the use of shorter tools to increase the feeds and the cutting speed. With a machine equipped with this technology, it is easier to carry out complex operations with 5-side access to the part including: complete profiling, the undercut working, the through holes, and the creation of pockets.

Electrak XD linear actuators are available immediately as a compact, fully integrated unit, including the motor, drive, IP-rated housing, control architecture, diagnostic features and more. The end result is a "plug and play" actuator that saves the designer money and time.

Requiring no cables, the portable, manually operated, metrology grade index table is compatible with any make of portable measuring arm, not just LK's 6- and 7-axis FREEDOM arm range, which comprises 34 models. The 11.8-inch (300 mm) or optional 19.6-inch (500 mm) diameter table is quick to set up on a work surface, after which the operator secures the part to be inspected onto the surface with the aid of pre-drilled, threaded fixing holes or integral clamping magnets.

The MD344 Supreme and the MD340 Supreme three-flute versions both feature a 38° helix, while the MD340 Supreme four-flute has a 39°/41° variable helix, the MD340 five-flute version features a differential or unequal pitch.

The M936 maximizes the output of machines most customers use, explained Steve Avers, IMCO’s Technical Support Manager. With conventional low-horsepower machines, this free cutting action means the M936 cutter can run to the machine’s upper capacity limits.