Product News

PlateSaver is available through Hypertherm’s ProNest and other authorized software for fabricators cutting mild steel on a CNC table using X-Definition plasma. It combines the arc stability of X-Definition plasma with specialized software parameters to dramatically increase material utilization. Those parameters cause PlateSaver to use shorter leads when starting and finishing a cut for less wasted space between parts. In addition to shorter lead-ins and lead-outs, PlateSaver takes molten metal into account by using moving pierces that cause molten splatter to fall within a predictable “splash zone.”

The primary application of the Tiger·tec Gold inserts is steels with various tensile strengths that can be machined. These indexable inserts are ideal for use in the automotive, energy, and general metalworking industries, where the inserts can significantly help reduce the cost per component. Walter is offering Tiger·tec Gold indexable insert grades with its signature geometries starting with finishing (FP5), medium machining (MP3, MP5, MU5) all the way to roughing (RP7, HU5), etc. along with some other niche geometries for specialist troubleshooting purposes.

The IP68 enclosures except size 44.27 are made of corrosion-proof foundry grade aluminum alloy and they are coated with oven-cured thermosetting paint with epoxy power, which makes the enclosures highly resistant to scratch, shock, seawater, and chemicals. The IP68 enclosure series is larger than the standard enclosures, providing more space for easier cable management, and the walls are thicker to provide more mechanical robustness. However, the fixing points remain the same as those on the standard enclosure. The IP68 enclosures use two different locking systems, bayonets and screws, instead of the locking levers on the standard enclosure.

Since carbide shanks provide lower deflection than steel shanks, they enable aggressive machining with increased cutting parameters. This amounts to reduced machining time and increased productivity. Also, the new shanks provide excellent vibration resistance, enabling extremely productive machining with long overhang setup.

The newly upgraded Niagara Cutter A245/A345 product family solves the power consumption issue that most aluminum manufactures encounter. By combining an engineered flute shape and polished K-land, giving you an optimal combination of helix angle and rake angle, this product family reduces power consumption by a minimum of 20%.

A new Toggle Cam Output performs an asymmetrical toggle function, turning an output off or on for different stroke amounts. The output can be used to operate diverter gates and to control complex gagging operations. The new On/Off Counter Cam Output precisely controls functions that need to operate at a preset interval instead of on every machine cycle. Operating similarly, a new Pulsed Counter Cam Output is programmed with an “on angle” and a dwell time instead of an on-off output.

Eriez sells both standard and custom equipment to handle the unique requirements of manufacturers around the country in diverse industries. Eriez stocks parts that integrate with Eriez equipment as well as competitors’ products.

The strategy for this machine is to offer a more cost-effective way and higher quality in the production of high-performance PCD polycrystalline diamond, CBN cubic boron nitride and CVD chemical vapor deposited cutting tools which traditionally require to be produced by a double process of spark erosion and polish grinding.

Costly multi-machine operation becomes a thing of the past in cases where various electrode materials need to be processed, as does the associated laborious setup of multiple processes. In addition, considerably healthier work conditions can be achieved due to the absence of dust. Processing graphite with the right metalworking fluid is an extremely economical process that achieves higher-quality workpieces and .005 tolerances.

Signature analysis allows monitoring these cutting processes where the material diameter changes consistently during a cut. The RPM varies as the material increases or decreases causing sensor fluctuations unrelated to the tooling. To monitor these cutting operations, the signature analysis software learns the entire path (signature) of a cut using any sensor type. The user will define boundaries around this signature, both above and below it.  These boundaries define a window that the signature must stay within to satisfy a good cut.

TwinCAT 3 offers numerous options for connecting TCP/IP-based third-party systems to the main control program: OPC UA, MQTT, HTTPS and Modbus are some prominent examples of the comprehensive range of supported communication protocols. The TwinCAT S7 Communication (TF6620) function now expands this broad spectrum to include the S7 communication protocol.

The fast controllers allow highly precise triggering with 0.01% time tolerance between signals. Trigger signals can be derived off absolute encoders or analog signals (sin/cos encoder), enabling higher precision, safer, and simplified solutions as compared to outdated digital encoder-only triggers. With the modern PI motion controllers, a trigger in an R-Theta configured system will work just as well as an XY position trigger, with the coordinate specifications simply defined in polar coordinates.

Additional improvement in surface quality and stability can be realized with advanced wiper geometry option. Walter offers the new WBH30 CBN grade in inserts with and without MW wiper geometry, and with a negative T-land chamfer for excellent strength in interrupted cuts.

The RUP1 probe uses a 20 MHz transducer and provides a thickness measurement range of 1 mm to 20 mm with an accuracy of better than 10 microns using touch points. The tip ball is user-replaceable and is preserved by a protective cap that can be automatically removed and maximises tip ball life. The RUP1 probe is fully compatible with the MRS2 change rack using the RCP TC-3 rack change port and is interchangeable with all other probe options available for the REVO system.

The RSH is designed for forces up to 7,943 lbf (35kN), speeds up to 20 in/sec (498 mm/sec) and stroke lengths up to 48 in. (1200mm). It is available in both ball screw and roller screw options. While ball screws are an economical option with medium life and force capabilities, roller screws (manufactured by Tolomatic) provide higher force capability, increased life and improved accuracy.

The Digital Static Meter is a sensitive and responsive product that indicates surface voltage and polarity on objects up to ±20 kV from one inch (25mm) away. After zeroing the meter, move it to within one inch of your problem surface(s) for a LED illuminated reading of the static voltage. It includes a National Institute of Standards and Technology certification for accuracy, and will help discern the most troublesome static areas in any process.

The machine foot GN 36 uses the weight of the machine to create a very stable and robust connection between the threaded stud and the foot. The threaded stud is not connected to the foot plate. The second machine foot GN 37 from Winco also has a central fastening hole running clear through. This allows use of an anchor bolt. The anchor secures the foot to the floor, preparing it for lateral loads.

The KFA 1500 (260” x 100” x 103” h) has a tank volume of 10,000 liters and a filter capacity of 1,500 liters/minute. The medium is filtered by high-efficiency precoat filters in full flow at a filter fineness of 3-5 μm. Filtration takes place on demand and in an energy-efficient manner via a frequency-controlled system pump. The special drying unit is optimally designed for large batch sizes.

VpCI®-337 is a waterborne Vapor phase Corrosion Inhibitor that can be applied by fogging into metal void spaces. This labor-saving technique uses a minimum of product to protect large areas or volumes. Vapor phase Corrosion Inhibitors in the fogging fluid diffuse throughout the void and are attracted to metal surfaces where they “condense” and form a protective molecular layer. This layer inhibits the corrosion reaction on the metal surfaces even in the presence of oxygen and residual moisture.

The control enhances the user-friendliness of the Quick Load Servo S3+, a bar feeder that is well suited for unattended and lights-out production thanks to its proven robustness and reliability. Accommodating spindle length bars with diameters from ¼” to 4 – ¾”, the bar feeder enables partial changeovers in 15 seconds or less and complete changeovers in 1 minute or less. A unique Parts Library function stores hundreds of part programs that simplify operator setups.