Product News

DX8, DX6 and DX4 vises were designed using Finite Element Analysis—providing 30% less horizontal push-back deflection than previous DX models. Less vise-body deflection translates to more stability and a lifetime of dimensional precision—setting a new standard in precision flatness, parallelism and repeatability. The DX8 CrossOver® vise features the same bed height and keyway to the stationary jaw face as the D810. The DX8 also features a redesigned nut with less weight, a new brush seal design, and a larger stronger bearing pack for more durability.

The ANCA Insert Solution, based on the MX tool grinding machine platform, offers work-holding, automation and supporting tool programming software to produce a diverse range of rotary endmill and drill inserts. Inserts that feature common locating datums and clamping features are an ideal fit for the ANCA Insert Solution.

The Oil Skimmer squeezes oil between rollers, a method of stripping the oil from the belt that does not require scraping. This skimmer is designed for use on large machine tools with tanks deeper than two feet. The Oil Skimmer Jr. is designed for machine tools with shallow tanks. 

For manufacturers who produce different components on the same line, and therefore need to regularly change grippers, this system is highly beneficial. One and the same programmable gripper solution is used to handle all blanks, regardless of shape and size. The transition is automatic and takes less than two minutes. 

The extremely compact machine bed of the travelling column machining centres is a heat-treated, welded steel structure that provides a torsion-resistant and stable base for all components and machining operations. The production of large and heavy workpieces up to 8,000 kg is enabled by a powerful motor spindle with 46 kW spindle power, a torque of up to 170 Nm and a spindle speed of up to 15,000 rpm (18,000 rpm HSK-A63). Both spindle versions are grease-lubricated. The new versions of the previous model support complete machining of very long and heavy workpieces without reclamping.

The longest-lasting, fastest-cutting abrasive is especially effective for hard-to-grind applications like stainless steel weldments, nickel alloys and ferrous metals.

Extremely compact, the KCI 120 Dplus encoder consists of one scanning head and two different types of rotor units, all connectable to a controller / drive via a single cable.  Only 20 mm in height, its small footprint and low weight makes it useful in tight installation spaces, rendering it attractive for a variety of high accuracy motion control applications.

ShopBot continues to believe that everyone should be able to successfully employ the capabilities of CNC—making small- to medium-size shops competitive in today’s market. That often can include configurations that make the tool better suited to the customer’s production needs.  

The KUKA.Sim software enables manufacturers to test and validate robotic installations before equipment arrives, minimize the footprint of cells with 3D visualization of safety spaces, then transfer applications with 100% accuracy to an actual robot controller. In addition, KUKA.Sim 4.0 can program robots offline, analyze cycle times and expand with new functionalities through add-on modules.

The cartridge is manufactured as a single piece so everything within it is perfectly aligned and optimized. As a result, the Hypertherm cartridge for Powermax systems will last up to twice as long and deliver cleaner cuts versus traditional consumables. The cartridge can even track data, like starts and arc-on time, to identify trends and make a user’s operation more efficient. 

Drawing on its deep materials science expertise, Kennametal developed KAR85-AM-K to provide corrosion and wear resistant properties analogous to its conventional counterpart grade, CN13S. Combined with Kennametal’s binder jet additive manufacturing capabilities, KAR85-AM-K results in fully densified, corrosion resistant components that meet or exceed the properties of conventionally manufactured carbide components.

The Xtra·Tec XT M5468 provides protection against twisting and cutting-edge rotation due to the eight facets on its indexable inserts. It also yields maximum productivity thanks to its ability to support optimum cutting data and promote long tool life, as well as maximum process stability due to the indexing of the indexable inserts using facets. This oversized milling cutter, which handles machining operations on deep shoulders, is easily adaptable to various machining operations due to its variety of indexable insert sizes and geometries. A high level of flexibility is enhanced by a cylindrical modular interface that permits its use in existing adapter systems.

Known as NUMcad, this drawing software runs directly from the machine’s operator panel and also under Windows on any standard PC. Its user interface mimics that of many popular CAD packages and is highly intuitive, making it ideal for people with minimal design experience. NUMcad is suitable for both design origination and design modification.

With Mastercam 2022, you can now define reusable holder assemblies. Create collections of adapters, extensions, and holders, and store them as an assembly. You can save time and avoid errors by creating reusable assemblies of modular components. These assemblies can be stored in a library and used for the creation of full 3D Lathe Tool assemblies.

The marking head is suitable to mark several materials up to a hardness of 63 HRC. The marking force of the solenoid which was especially developed for marking purposes can be adjusted individually to the material and the needed marking depth (marking force 1 to 30). With this, a precise marking of nearly all materials is guaranteed.

MERLIC 5 contains new and optimized features that further increase usability, robustness, and the field of possible applications. Among these features is included the improved camera handling using the Image Source Manager (ISM), which completely separates the image acquisition source from the image processing part. As a result, machine vision applications can be easily copied and run between different systems without adjusting the camera settings. The graphical user interface allows the image sources to be comfortably managed and configured.

The products can be custom modified in various dimensions, shapes and sizes to meet the specific application requirements. For example, the outside diameter (O.D.) of a roller could be turned down, or a bumper of a certain width could be produced. These modifications eliminate the typical design and production time necessary for a custom roller or bumper to be tooled up and molded.

AddDoFeed uses minimal Size 02 inserts of 4 mm (5/32″) inscribed circle and offers close pitch cutter bodies that boast unrivaled insert-per-diameter density for a small diameter indexable cutter. This allows a 16 mm (5/8″) diameter body to carry four inserts and 25 mm (1″) seven inserts for higher feed rates and increased productivity. 

The 172-page catalog, brimming with hundreds of new products, specifications, technical materials, cutting data, drawings and images is available free in print by request at www.emuge.com/media-resources/order-brochures-catalogs, or via an online interactive version on the EMUGE-FRANKEN N.A. website: www.emuge.com. 

The highly flexible and efficient high-pressure water jet deburring system enables deburring and cleaning with a water pressure of around 500 bar in one work step. The rotary table integrated in the treatment chamber of the new system with pneumatic connections for automatic workpiece clamping devices is designed for components with a diameter of up to 450 mm and a maximum height of 550 mm. The maximum workpiece weight including the clamping device is 100 kg. These dimensions make it possible to handle, for example, an engine block for a four- cylinder engine or several small parts. The water jet generated in the high- pressure unit with a pressure of up to 500 bar is passed through a four-way nozzle system with automatic nozzle switch.