Product News

TapRite V’s advanced formulation provides many benefits to metalworkers. It has excellent wetting properties with a strong affinity to metal surfaces, allowing the fluid to migrate to the workpiece / tool interface faster than similar products. Its exceptional flowability improves handling as well as simplifying the operator’s task by flowing into hard-to-reach crevices during the cut. TapRite V is heat-activated, providing extreme pressure performance to protect tools and workpieces where the cut generates high heat.

The CoroTap T200 and T300 are optimized for ISO P1 and P2 steel workpiece materials, making them suitable for machining components in the automotive and general engineering industries. This includes crank shafts, steering knuckles, and general engineering components such as housings and flanges. Both tools are suitable for mass production.

The DDHM system is aimed primarily at customers in the tool and die-making industries. The focus is on machining carbide punches and dies efficiently. The tool system also offers significant advantages in other areas such as the medical and aerospace sectors, the automotive industry, and punching, forging and forming technology. The diamond tools enable shorter throughput times, high surface quality, lower overall costs, greater flexibility within the production process and longer tool life. The drills can be used for producing holes in solid material to a maximum depth of ten times the diameter. The CVD-D tipped drills have a two-edged design and are available in diameters ranging from 2 mm (0.079”) to 10 mm (0.394”). All versions boast internal channels for cooling with air.

The presses have four slot positions and feature a removeable machine steel anvil to provide accurate work support. For added versatility, punches or other tools may be added to the end of the ram by using a magnetic insert.  The ram is reversible. One end is solid and the other end has a hole and magnet to hold bits and pieces. A three-piece bit set and a removable steel anvil are standard on all presses. 

NEAT GREEN DP X510 also benefits from a high resistance to temperature and oxidation. It is particularly recommended for the machining of yellow metals, as its properties are maintained for a long time and it avoids staining and fading of the metals. This lubricant has shown great success in micromachining operations.

The compact, durable design produces a beam deflection angle to 8° in theta-X and theta-Y, with symmetrical motion characteristics delivered by its parallel kinematics design. The angular resolution of the standard model is 1µrad (higher resolution models are available). The two orthogonal tip/tilt axes share a common center of rotation, providing significantly better performance, free of polarization rotation issues, while reducing package size, compared to older designs based on stacking two individual scanning axes.

The machine is built on a Romi-made monoblock base and has a net weight of 20,300 lbs. It features linear roller guides for the X, Y, and Z axes and direct rotary encoders for the B and C axes. This combination reduces vibration and produces high rigidity and precision. The DCM 620-5X Hybrid also features a 40 big-plus taper direct-drive spindle capable of 15-15,000 rpm, a 24 hp motor, a 24" x 20" x 18.1" table (X, Y, Z), and a 30-tool automatic tool changer. It is equipped with a Siemens Sinumerik 840D sl CNC that features a 19" touch screen.

The TMX Series consists of two models: the TMX 7510 and TMX 6410. The TMX 7510 reaches 76,000 frames per second (fps) at full 1-megapixel (mpx) resolution (1280 x 800). It also achieves over 300,000 fps at 1280 x 192 and over 770,000 fps at reduced resolutions. With the export-controlled FAST option, the TMX 7510 can hit a blistering 1.75 million fps with a 95-nanosecond (ns) minimum exposure time, eliminating motion blur and enabling precise motion analysis.

Cutting diameter sizes range from 1/8" to 1/2". Included angle options are 90° or 120°. The two-flute design is optimal when chip evacuation and increased chip per tooth are the priority. For harder materials, the fortified strength of the four-flute design performs best and allows for increased feed rates in hard materials. Items are stocked uncoated or AlTiN coated. AlTiN coating is highly recommended for longevity and high-speed applications.

Smaller thread size port tools are three flutes and larger thread size port tools are four flutes. 1179 port tools have a polished flute face for the best performance. Items are stocked uncoated or AlTiN coated. AlTiN coating is highly recommended if cutting steel as the coating prevents the chip from sticking to the carbide. Additionally, AlTiN coating improves tool life and allows the tool to achieve a high-quality finish.

Both grinding spindles are “synchronous direct‐drive spindles” with 19 hp peak each. The most important feature of a synchro­nous motor is that it provides constant speed during its operation and that the torque curve is highly efficient, as per above graph. The rotational force is not reduced with higher RPM’s. Synchronous motors always run at a speed equal to their syn­chronous speed, as opposed to asynchronous motors (induction motors) which always have a lag and are therefore less effi­cient. 

Built to Dialight’s iconic performance and reliability standards, the Low Profile High Output High Bay also carries the company’s industry-leading 10-year warranty, an L-70 rating greater than 150,000 hours and DLC Premium 5.1 on most models. At up to 155 lumens per watt, the new fixture provides a more efficient and cost effective alternative to legacy lighting technology such as 1000 watt HID fixtures. The High Bay is also designed for optimum thermal management and has a wide operating temperature range of -40°F to +149°F (-40°C to +65°C)..

Effective April 1, 2021 the names of each of these models will also change. B, F or V will be the first letter of each product name. ChipBLASTER options including Chillers, Mist Collectors, Oil Removal Systems, Cyclonic Filtration and Sludge Tank remain unchanged. Additionally, an inexpensive wash wand that uses coolant to wash down the inside of a machine tool, is available for the F- and V- Series systems. 

The updated automation package accommodates denser pallet arrays for improved lot sizes and runtime, while delivering smoother robot operation and better repeatability. Additionally, the system can now adapt to multiple part profiles to be produced within a single run. An optional laser marking system has also been integrated for automated tool marking, in addition to many other new features.

Maintaining climb and conventional machining is crucial for surface finish and tool life. Controlling Climb and Conventional Cutting for Morph, Parallel, Unified, Project Curve, and Flow toolpaths now provide constant control of climb or conventional cutting even while in complex areas that would require use of both sides of the tool.

High-performance Step-Tec spindles are built for all milling operations from roughing to fine surface finishing. With advanced hybrid ball bearings and thermally robust hybrid cylindrical roller bearings, the spindles enable milling with extra-long tools while delivering aggressive material removal rates at high feed rates. GF Machining Solutions will also offer, as optional, the Step-Tec spindle in 24,000 and 36,000-rpm versions.

The machines within the i-H Series sport new, ergonomic enclosures with compact footprints that require less floor space. In addition, Mazak equipped the machines with faster and more powerful turning spindles, space-saving milling spindles and a new parallel-type lower turret with optional live tooling capabilities. The company also expanded tool capacities for lower turrets and for tool storage magazines along with offering a wider range of chuck size options.

Among the primary enhancements on the VARIAXIS i-800 NEO is the MAZATROL SmoothAi CNC. It features such functions as SMOOTH Machining Configuration (SMC) for process optimization with real-time operator control of a wide range of cutting parameters and Ai Thermal Shield for stable machining accuracy through smart compensation for heat displacement. Also with the launch of the MAZATROL SmoothAi, Mazak introduced its SMOOTH Project Manager Gateway software as an available option.

The HCN-6800 NEO received numerous upgrades that take the previous generation’s performance to a new level of efficiency and ease-of-use. The standard spindle, table, and magazine have all received significant improvements, including an upgraded, new standard 43-tool drum-type magazine that reduces tool exchange times. A redesigned ATC door is now servo-driven and faster; the new design will now also accommodate a longer tool. Likewise, for ease of maintenance, the machine incorporates hydraulic/motorized pallet changer mechanisms and an easier-to-access maintenance panel.

Designed for heavy-duty 5-axis machining and large, highly complex parts, the INTEGREX i-630V AG employs a powerful turning spindle with C-axis control and a rigid milling spindle with B-axis tilt of -30/+120 degrees, both of which are monitored via rotary axis scale feedback. During the All Axes LIVE event demonstration, the machine power skived a 35” diameter gear made from 4140 steel.