Resources
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Resources
Curated machining knowledge, tools, and pathways — organized by purpose.
MFGAxis — Buyer’s Guide
Company listings, capabilities, certifications, and specialties — organized for buyers and engineers.
Machining References
Curated technical references for machinists and engineers.
Machining Calculators
Feeds, speeds, formulas, and shop calculators.
Wire
Search-driven resource hub for wire.
Hypertherm
Search-driven resource hub for hypertherm.
Roll
Search-driven resource hub for roll.
James
Search-driven resource hub for james.
Molybdenum
Search-driven resource hub for molybdenum.
Ai
Search-driven resource hub for ai.
Vericut
Search-driven resource hub for vericut.
Siemens
Search-driven resource hub for siemens.
Fanuc
Search-driven resource hub for fanuc.
Turnkey
Search-driven resource hub for turnkey.
Super
Search-driven resource hub for super.
Robotmaster
Search-driven resource hub for robotmaster.
Pronest
Search-driven resource hub for pronest.
Online
Search-driven resource hub for online.
Tap
Search-driven resource hub for tap.
Optical
Search-driven resource hub for optical.
Machinist
Search-driven resource hub for machinist.
Broaching
Search-driven resource hub for broaching.
Fatigue
Search-driven resource hub for fatigue.
Photo
Search-driven resource hub for photo.
Makino
Search-driven resource hub for makino.
Erp
Search-driven resource hub for erp.
Countersink
Search-driven resource hub for countersink.
Flame
Search-driven resource hub for flame.
Fives
Search-driven resource hub for fives.
Centerless
Search-driven resource hub for centerless.
Garant
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Filtration
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Go
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Dual
Search-driven resource hub for dual.
Okuma
Search-driven resource hub for okuma.
Acme
Search-driven resource hub for acme.
Tapping
Search-driven resource hub for tapping.
Raw
Search-driven resource hub for raw.
Co2
Search-driven resource hub for co2.
Pre
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Total
Search-driven resource hub for total.
Moving
Search-driven resource hub for moving.
Abb
Search-driven resource hub for abb.
Formula
Search-driven resource hub for formula.
Pick
Search-driven resource hub for pick.
Automating
Search-driven resource hub for automating.
Sic
Search-driven resource hub for sic.
Pipe
Search-driven resource hub for pipe.
Coordinate
Search-driven resource hub for coordinate.
Tramp
Search-driven resource hub for tramp.
Thermal
Search-driven resource hub for thermal.
Cmm
Search-driven resource hub for cmm.
Ceramic
Search-driven resource hub for ceramic.
Case Hardening
Search-driven resource hub for case hardening.
Insert Geometry
Insert identification, lead angle, indexable insert geometry, and selection references.
Boring
Boring heads, U-axis systems, contour boring, and setup references.
Cutting Forces
Cutting-force formulas, machining power, chip load, and speed/feed references.
Workholding
Workholding strategy, zero-point clamping, fixturing, and setup efficiency.
Threading
Threading calculators, tapping guidance, thread milling, and related tooling.
Authors
Browse CTE contributors and subject-matter experts.
Glossary
Definitions of machining and manufacturing terms.
Machining Fundamentals & Tooling References
Core explainers and shop-floor references for speeds, feeds, forces, insert identification, heat treatment, and cutter geometry.
Process Spotlights & Manufacturing Systems
Inspection, automation, digitalization, and application-specific reads that complement the core machining references above.
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Single Flute Extended Length Gundrill
In a field study on an aluminum cylinder head, the application of the extended drill was able to achieve a tool life of 2,000 parts per drill when machining holes of 8 mm diameter at 5,000 RPM in the cut and a feed rate of 1200mm/minute. Prior to the deep hole gundrill operation, there were two twist drill passes with the gundrill connecting the center portion of this feature in the head.
Negative Inserts
Tungaloy has expanded its economical, double-sided negative insert line with the -28 chipbreaker. Featuring a pressed-in chipbreaker geometry with a large inclination angle on the sharp cutting edge, the -28 generates free cutting action with superior chip control. In addition, a negative insert design provides the cutting edge with strength and reliability when machining parts with heavy cutting conditions at varying D.O.C.
CorShield VpCI-220E
CorShield VpCI-220E Films and Bags combine the latest film technology with the most effective corrosion protection for metal products. Vapor phase Corrosion Inhibitors protect multi-metals (aluminum, carbon steel, galvanized steel, and copper) from all types of corrosion including rust, tarnish, stains, and white rust.
Universal milling head helps achieve ideal lead times
Increased flexibility and productivity were achieved thanks to a traveling column milling machine equipped with a universal milling head.
Tooth Brush
Made with a long-lasting brass brush, the Tooth Brush is built for durability and easy to install on all machines. It is a convenient, affordable option to replace expensive and inflexible OEM brushes.
Star AR Support Solutions
The Star AR solution is designed for ease of use. Customers may either rent AR glasses from Star Cutter or purchase their own set. When an incident occurs, an AR session is initiated through a service request and the connection made via wireless technologies. Connecting via a PC, the Star Cutter technician is able to see exactly what the operator is seeing on the machine, enabling remote training, immediate insight on machine tool issues, execution of simple maintenance tasks and assistance with applications setup.
MAINDO
MAINDO embodies Industry 4.0 principles by integrating, sharing and enhancing data generated by Marposs systems focused on quality control, production processes and environmental conditions. Data that is typically stored in separate domains --- such as machine parameters, production process information, inspection results and continuous improvement process information -- are brought together to into a single view to provide information for failure detection and prediction. Root cause analysis and domain know-how bring at-a-glance information to all stakeholders with customizable dashboards.
Hermeus to use Velo3D’s printers to build hypersonic aircraft
Velo3D, a metal additive manufacturing technology company for mission-critical parts, announced that Hermeus, a company developing hypersonic aircraft for defense and commercial applications, has acquired two Velo3D Sapphire printers for high-volume production: an original Sapphire and a large-format Sapphire XC.
X-Head Quick-Change Milling Head System
Milling heads mount to a variety of available shank lengths for even greater versatility, with short and long- reach capability for a variety of overhang lengths. Head changes only require a simple turn of a wrench, eliminating the need to remove the holder from the machine to change the cutter. Users also eliminate the need to reset tool lengths thanks to a secure and reliable connection that provides exchange accuracies within 50 microns.
HxGN Machine Trainer
HxGN Machine Trainer is based on the new generation of NCSIMUL and I++simulation software, combining software and hardware to create a solution that is practical and easy to learn. Based on modeled machine kinematic Digital Twins, the HxGN Machine Trainer presents numerous learning opportunities using realistic simulations for 3-to-5 axis milling, mill-turn and CMM operation. Specific situations such as collisions or machine restarts can be emulated to mimic operational or emergency procedures.
2022.08 CAD/CAM Software
With the new feature for creating generic revolved tools, operators can customize the shape of the cutting and non-cutting parts of the tool for all triangle mesh-based roughing strategies. Customized tools avoid over-simplifications because they take specific features of the tool shape into account during the toolpath calculation to deliver a realistic simulation of the material removal process.
DC165 Advance
The drills are coolant-through, straight flute (G-drills), with emulsion or oil and coolant pressure of 145-580 PSI (10-40 bar). They are offered in cylindrical shank configuration and have a 120° point angle with tolerance of m7. They are also offered in L/D ratio of 5 x Dc as standard, with options for shorter and longer drills to be ordered and specials through Walter's signature Xpress quotation program.
