This is a video supplement to Cutting Tool Engineering's Productive Times case study titled, "Shop wrangles runout challenge," which involved BIG Kaiser Precision Tooling Inc. and Homeyer Precision Manufacturing. The Challenge: Minimize endmill runout to extend tool life when producing aluminum-based forceps. The Solution: A collet chuck that provides minimal runout. For the full Productive Times article, click here.
ReamTec easyZERO runout compensation nuts quickly correct runout errors and misalignment for all round tools using ER collets. Easy-to-use, innovative replacement nuts feature six adjustment screws that allow for up to 0.011” runout to be dialed in easily, allowing for more accurate machining, tighter tolerances and better surface finishes—especially on difficult parts.
BIG KAISER Precision Tooling Inc., Hoffman Estates, Ill., this month introduced the RBX12 Air Power Spindle, a high-speed, air-driven spindle said to be capable of achieving a variable rotational speed of 100,000rpm to 120,000rpm, according to a BIG KAISER news release issued Jan. 18.
From Rene 41, 718 stainless steel and 625 Inconel to titanium and carbon fiber, the materials used in the aerospace and defense industry sector as well as space exploration continue to present significant toolholding challenges. A toolholder can tackle these challenges.
Seco Tools plans to make a strong contribution to the circular economy with an ambitious recycling goal while at the same time continuing to make reliable tooling.
Boulevard Machine & Gear, a gear-cutting shop founded in 1954 to serve the paper industry in the Pioneer Valley of Massachusetts, began a period of modernization and investment with the 2006 acquisition of the company by Susan Kasa. Kasa’s focus was to grow the company and become more efficient. One issue of concern dealt with completing certain machining jobs with conventional side-lock and collet holders. To solve this problem, the company invested in a Haimer Power Clamp Special Edition shrink fit machine, Haimer Standard Shrink chucks, Haimer Power Shrink chucks and extensions.
Fewer than 30% of manufacturers have extensively adopted Industry 4.0 technologies, according to findings published in a new report, but manufacturers’ reluctance to go digital might have to change if they are to adapt to an unpredictable future. Sandvik Coromant's testing finds that an increase in machine utilization can result in a higher gross profit margin.
Voestalpine Rotec GmbH, a global leader in the manufacture of precision steel pipes and tubes, integrated an automated Rösler drag finishing system, the R 4/700 SF, that doubled the usable life of stamping tools.
Inovatools USA LLC in Hartland, Michigan, offers a broad product range of high-performance solid carbide mills that meet the exacting requirements in mold, fixture and die manufacturing.
Many machine shops are losing tens of thousands of dollars in company profits each year by not implementing quick-change tooling on mills and lathes. Implementing this technology can easily reduce downtime an hour a day.
While the latest data on cutting tool orders shows a decline, orders appear to have “found a bottom” and tool suppliers look to the future with the release of a multitude of new tooling, workholding, machine tools and accessories into the marketplace.
Fastems Group will host an online Open House & Conference entitled "Productivity Beyond Machine Tending" that will showcase the latest developments in automation and surrounding technologies.
When it comes to designing, CAD software has its place, but purchasing and maintaining multiple CAD licenses can be expensive. Kisters offers a solution for supplying CAD to multiple users.
As we enter a month of navigating business in the midst of this pandemic, we know that there is anxiety about the future. In uncertain times, it is more important than ever that we share experiences and learn from one another. That is Zoller Inc.’s primary objective now: to deliver resources that allow us to provide support and insight that will enable your business to emerge more efficient, productive and profitable.
Toolholders are the critical connection between a cutting tool and a machine tool spindle. A toolholder’s performance dictates productive output, part surface finish and cutter life. With the right toolholder for the application at hand, shops gain maximum benefit from their high-performance cutting tools and machine tools.
Nueva Precision, Milliken, Colorado, is, for the most part, Eddie Casanueva and his wife Leandra operating out of a garage. And while many job shop owners would want to grow and expand their businesses, the Casanuevas are content with keeping the shop at its current size because, according to them, customers benefit from dealing directly with the person making their parts. This, as well as the shop’s advanced manufacturing technology, makes Nueva Precision a trusted partner to its customers and an agile supplier.
Global demand for toolholders, specifically arising from the automotive and defense and aerospace industries, will witness a relatively steady growth between 2018 and 2028, as predicted by a research intelligence report. While the demand for toolholders will be largely driven by emerging economies, in particular the manufacturing sector, China is likely to make substantial investments in high performance cutting tools, considering the robust manufacturing and industrial output in the region.
For years, collet-type toolholder assembly and setup have relied on cumbersome, error-prone manual methods that waste time and money. From a wall filled with adjustment charts, operators reference torque values based on specific collet series holders and tool diameters. Then they must locate the appropriate torque wrench, unlock it, set its torque level and re-lock it before tightening a toolholder’s collet retention nut. This complex procedure leaves many shops scrambling to regain precious lost production time – and often leads to inaccurate torque settings that can damage toolholders and, in some instances, impact workpiece precision negatively.
No matter what kind of manufacturing facility I’m in, there’s one thing I hear over and over when I ask workers on the floor about indirect inventory: They want it available—no matter when, no matter how frequently or infrequently they need it.
High-speed machining — in excess of 20,000 rpm — often is used in aerospace when machining exotic alloys and hard metals, such as titanium. At these speeds, precise, secure seating of tapered toolholders in the spindle becomes even more critical. Failing to pay attention to this single detail can lead to decreased productivity, less precise machining, reduced tool life and damaged workpieces.
Global demand for toolholders, specifically arising from the automotive and defense and aerospace industries, will witness a relatively steady growth through 2028, as predicted by Future Market Insights (FMI) in its recently released market intelligence report. While the demand for toolholders will be largely driven by emerging economies, in particular the manufacturing sector, China is likely to make substantial investments in high-performance cutting tools, considering the robust manufacturing and industrial output in the region.
It’s a rite of passage for any new machinist. You order dial calipers, a few micrometers and a dial indicator or two, and before long you’re wondering where you’re going to stick all this stuff. It’s time to get your first toolbox.
The most fundamental elements of any metalcutting process, cutting tools are by their nature consumable. They wear until they are no longer effective. A traditional approach to metalcutting tool management employs wear analysis alone, focused on manipulating tool materials, geometries and application parameters to improve part output and tool life in a selected operation. To maximize the efficiency of your facility’s entire manufacturing process – boosting part-processing productivity and impacting the bottom line – you must go further in the pursuit of optimization.
The HAIMER Safe-Lock pull-out protection system ensures safe cutting tool clamping. Special drive keys in the toolholder match the spiral-shaped grooves on the cutting tool shank, thus creating frictional clamping forces and a positive locking form-fit. This effectively prevents the cutting tool from pulling out of the toolholder. Furthermore, it increases the productivity through faster permissible speeds and increased tool life.
Nearly 100 percent of the solid-carbide tool assortment is suitable for reconditioning, according to Sandvik Coromant Co. Once a solid-carbide tool has been reconditioned three times and is no longer a candidate for reconditioning, it can be recycled.
If you’re lucky, the veterans in your shop will take a rookie aside and pass on their hard-won knowledge of good machining practices. Most of this information is priceless. But some of it … not so much. For example, there are a lot of myths about balancing out there that, if not refuted, can cost your operation a lot of lost time and money. In this article, Haimer USA LLC addresses these misperceptions and offers a more factual view of best practices for balancing toolholder assemblies.
Premier Industries’ pressure regulators are subjected to tough duty in the oil & gas, aerospace and welding industries, but their precision performance is also critical, as regulator outlet pressure determines downstream pressure. A HORN modular toolholding system allow the company to reduce cycle times by 65 percent and cost per part by 79 percent—with better finish, flatness and tool life.
For many machinists, the conversation begins, “If I could have this size tool with this attachment on it, we'd be able to …” With the variety of machine taper types, sizes, differences in the flanges, draw-in thread sizes, and pull studs, finding the ideal toolholder for the job can be a difficult task.
Micro Technology Inc., Tullahoma, Tenn., makes parts that are used to mount to automotive engine blocks to be robotically transported through assembly lines. The company uses HAAS VF-3 with CAT40 taper tools. One part is 6061 Aluminum with a tolerance requirement of +/- 0.002" and was being machined with a face mill at 3,000RPM 120IPM with 1.25" axial and 1.2" radial depth of cut. The challenge: Improve productivity without sacrificing quality and accuracy. OSG Tap & Die describes their solution in a recent web feature:
Seco Tools looks at passive and dynamic vibration control in a recent technical article on the company's web site. In metalcutting, vibration is generated by the changing forces that occur when making chips. The intermittent forces are apparent in the interrupted cutting process of milling and also appear in turning operations when the toolholder bar is periodically loaded and unloaded as chips form and break. A passive/dynamic approach to vibration control for tools involves application of a tuned mass damper concept.
With the advent of technologies like the iPad, the field of predictive maintenance has become an accessible and achievable goal for many businesses. The iPad allows anyone from small companies to large multi-facility corporations to implement and commit to a predictive maintenance program utilizing technology that is constantly improving.
ABB and IBM have announced a strategic collaboration that brings together ABB’s industry-leading digital offering, ABB Ability, with IBM Watson Internet of Things cognitive capabilities to unlock new value for customers in industry, utilities and transport & infrastructure.
Whereas the retention knob is an unmistakably critical component of the machining process, conventional retention knobs, when installed in a toolholder, may deform the precision taper because of the elastic nature of a toolholder’s thin walls. This taper deformation prevents a toolholder from properly mating with the spindle of a CNC machine. JM Performance Products Inc. has worked to overcome this manufacturing bind with its lower-deformation High Torque Retention Knobs.
Attendees at the IMTS 2016 trade show may have noticed a number of magnetic “hybrid” signs affixed to several brands of machine tools. The man largely responsible for the signs being displayed is Jason Jones, inventor of the AMBIT laser cladding head and co-founder of Hybrid Manufacturing Technologies Inc., Plano, Texas.
For most manufacturers, the productivity of their CNC equipment can be measured in fractions of seconds when it comes to things like cutting or grinding cycle times and the intervals between tool changes. The performance of the spindle—the workhorse of the CNC machine—has a dramatic impact on that productivity.
German toolholder maker Haimer GmbH recently agreed to license its Haimer Safe-Lock System to the Melin Tool Co., a cutting tool manufacturer based in Cleveland. Melin Tool will offer its endmills to the U.S. market with the Haimer Safe-Lock System, according to a recent Melin Tool news release.
NTB Interstate University of Technology Buchs, an institute that specializes in engineering informatics, recently announced a new website, gtc-tools.com, which provides information to the public on the Generic Tool Catalog (GTC) cutting tool data exchange format, according to a joint news release issued Feb. 9. The GTC data exchange format was developed through collaboration among machining hardware and software leaders Siemens PLM Software, Sandvik Coromant, Iscar and Kennametal.
The Gleason Corp. early this month announced the acquistion of the gear cutting tools business from Hurth Infer Indústria de Máquinas e Ferramentas Ltda., located in Sorocaba, Brazil. Now known as Gleason Indústria de Ferramentas Ltda., the gear cutting tools business includes shaving cutters, shaper cutters, chamfering and deburring tools, as well as tool sharpening services for such products.
GTI Spindle Technology, Manchester, N.H., recently announced plans to open a new state-of-the-art spindle repair facility in Raleigh, N.C., this month. The new 5,000-square-foot facility will provide full-service spindle rebuild and repair services. The new facility also will provide on-site predictive maintenance services, including vibration analysis routes for customers who want to ensure maximum uptime and reliability for their shops.
Cutting tool maker SGS Tool Co., Munroe Falls, Ohio, recently signed a licensing agreement with Haimer GmbH, Igenhausen, Germany, for the tool holding company's HAIMER Safe-Lock System, according to a recent news release. SGS Tool, a market leader for solid carbide end mills in North America, has begun offering their high quality cutting tools with the HAIMER Safe-Lock System. The unique Safe-Lock design in cutting tools and tool holders combines high-precision, shrink-fit clamping with a positive form locking mechanism.
Fives Machining Systems is set to open a service center in Seattle today as the company expands to meet the needs of its customers nationwide, according to a news release issued by the Fives Group. The Seattle center will stock spare parts, repair unit assemblies and dispatch service engineers to customers in the Northwest.
Hardinge Workholding now offers 5-day delivery on its TF25 Extended Nose Swiss Collet. The collet features added nose length—flat or tapered—for performing pick-off work or to compensate for tooling interference. When ordering, customers need to provide hole size (ID), length of extension and nose diameter. (The nose diameter must be at least 0.125" larger than the ID.) Standard collets and bushings from www.ShopHardinge.com are delivered in 24 hours.
Earlier this summer Fastenal installed an additional FAST Solutions industrial vending machine within the Terex Mixer manufacturing plant in Fort Wayne, Indiana. Given how many vending devices (machines and lockers) Fastenal installs during a typical business day, it was a commonplace event — except in one regard: that particular machine represented the 50,000th FAST Solutions device concurrently installed at Fastenal customer sites worldwide.
Toolmaker OSG Corp. and toolholding manufacturer Haimer GmbH signed a strategic partnership and licensing agreement in which the OSG-Group's round endmills will include Haimer's Safe-Lock system. The Safe-Lock design in cutting tools and toolholders combines a press fit clamping with a positive form locking mechanism. This prevents round cutting tools from being rotated or completely pulled out from a toolholder during heavy machining, according to the company.
BIG Kaiser Precision Tooling, Hoffman Estates, Ill., has enhanced its BIG Profit Maker, KAISER and Unilock repair services by bringing services in-house that, until recently, were performed overseas. The company is also eliminating charges for some commodity parts, as well as offering same-day services.
Hand scraping mating surfaces on CNC machine tools helps maintain high levels of machining accuracy and reduces wear and tear, resulting in a long, stable and productive life for the machine, as detailed in a new white paper from machine tool builder Okuma America Inc., Charlotte, N.C.
Industrial distributor Fastenal, Winona, Minn., has partnered with The Cooperative Purchasing Network (TCPN) to provide maintenance, repair and operations (MRO) supplies to government entities nationwide. TCPN's lead government agency, Region 4 Education Service Center, uses a competitive solicitation process consistent with applicable procurement laws and regulations.
Measurement and control manufacturer Marposs S.p.A., Bologna, Italy, has acquired FL Tool Holders LLC of Livonia, Mich., a manufacturer of tooling and gaging products for the automotive, aerospace, marine and off-road manufacturing industries.
Weiler Corp, Cresco, Pa., a provider of power brushes, abrasives and maintenance products for surface conditioning, launched a multimillion-dollar initiative to improve customer service and enable future growth, according to the company. The investment includes a new brand identity, facility expansion, increased staffing, a revamped website and new training tools.
Widia, a Fort Mill, S.C.-based toolmaker, has launched its NOVO desktop and tablet application, which gives users on-demand delivery of cutting tool data and expertise for reduced product development and manufacturing lead times, according to the company. NOVO assists shop personnel in a number of intuitive ways. It can help define machining features and reduce the product set to those that can do the job, taking into account constraint requirements such as material, tolerance and machining sequence for both single tools and multi-tools.
U.S. Shop Tools, Anaheim, Calif., has released its 2014/15 Express catalog. The 178-page catalog contains information and pricing on the company's most popular offerings, including chuck jaws, lathe chucks, lathe toolholder bushings, collet pads, live centers, internal lathe workholding, ER, TG, DA & AF collets, retention knobs, vise jaws, milling toolholders and indexable drills.
Komet of America, a Schaumburg, Ill.-based manufacturer of bore machining, reaming and threading tools, and Schunk Inc., a Morrisville, N.C., provider of clamping technology and gripping systems, held a joint distributor event on April 9, 2014, at Komet of America's Schaumburg facility. The 5-hour event consisted of morning product presentations and three afternoon demos in the machining center on the production floor featuring Schunk workholding and toolholding with Komet cutting tools.
Cutting tool manufacturer Seco Tools, Troy, Mich., released the results of its North American Carbide Recycling Program for 2013. The company collected and processed 125,919 lbs (57,235 kg) of used carbide tools. Of the total, 110,585 lbs (50,265 kg) were returned to Seco Tools AB for processing into grade powder. Over the life of the carbide recycling program, Seco Tools has returned an average of over 10,100 lbs (4,100 kg) of tools per month for recycling.
German clamping and gripping specialist SCHUNK has partnered with goalkeeper Jens Lehmann as the company's new brand ambassador. Managing Partner Henrik A. Schunk, an enthusiastic soccer fan, personally picked the athlete, citing "dynamics, precision, reliability and continuous top performance in the team." As a brand ambassador, Lehmann is able to communicate SCHUNK's credibly due to his proven competence in both soccer and society.
Minneapolis machine shop NTM Inc. was named a partner in the KOMET SERVICE network and will provide localized tool regrinding and refurbishment services for tools from KOMET and other toolmakers, as well as sell standard and special KOMET solid-carbide tools.
MSC Industrial Supply Co., Melville, N.Y. expanded its Accupro line of metalworking products with the launch of new milling, threading and toolholding solutions.
MSC Industrial Supply Co., the Melville, N.Y.-based distributor of metalworking and maintenance, repair and operations (MRO) solutions, has increased its selection of Kennametal cutting tools to 54,000 total items. MSC customers gain access to almost all of Kennametal's metalworking products, including milling, turning, holemaking, threading and tooling system products.
Parlec Inc., a Fairport, N.Y.-based provider of toolholding and presetting solutions, launched a new Web platform to showcase its re-engineered precision modular boring system. "We wanted to bring our new product offering to life," said Dave Hartman, product manager of tooling systems. "By using a combination of 3-D animations and video footage, we're able to provide clear demonstrations and evidence of the types of benefits Parlec boring systems can bring manufacturing operations."
Darex LLC, Ashland, Ore., is celebrating its 40th year in business in October. Darex brands include: Darex industrial sharpeners, Drill Doctor professional and home shop drill bit sharpeners and Work Sharp knife and tool sharpeners.
Guhring Inc., which featured several product lines at its booth during Eastec 2023, reviewed the company's newest offerings for drills, endmills, thread mills, taps, grooving tools, and a tool management vending solution.
Craig Fischer, plant manager for JM Performance Products Inc., highlighted some of the company's newer products, including BT30 retention knobs, that were on display at the company's booth during Eastec 2023.
Symmetrix Composite Tooling Inc. discusses how a unique collet-holding system from Rego-Fix Tool Corp. helped the shop eliminate cutting tools from pulling out of holders.
In this video, Brendt Holden of Haimer USA LLC demonstrates how setting up your tools the same way through various Haimer technologies can increase productivity, and, in turn, save you time and money.
Join Zoller's tool inspection solutions experts, Werner Lueken & Matt Brothers, for a special edition of the ZOLLER75LIVE event series on May 19/20 as we unveil the latest ZOLLER Innovation in tool inspection — the »genius« — during a live broadcast from our North American Headquarters in Ann Arbor, Michigan.
With Kyocera Precision Tools Inc.’s new insert, blade and tool block designs, users can achieve rigid, safe and secure cutoff operations thanks to the clamping mechanisms of the KPK series. The insert clamp design is said to enable fast replacement of inserts and reduce downtime.
Platinum Tooling Technologies recently created a video highlighting the products the company would have exhibited at its booth during IMTS had the 2020 trade show not been canceled due to the pandemic.
The L20XII ATC by Marubeni Citizen-Cincom Inc. provides an environment in which tool setting for machining several types of workpieces can be completed in a single setup.
Is it possible to change heavy workholding in one minute? The answer is absolutely with the centroteX S from Hainbuch America Corp. The changeover system features ergonomic handling, resists contamination and provides a short return on investment.
ARCH Cutting Tools continues to focus on their commitment to deliver an exceptional customer experience. Backed by a talented line up of experienced engineers to assist you in creating personalized custom tool solutions and fueled with an ever increasing standard, stocked high performance offering of cutting tools and holders.
ARCH Cutting Tools continues to focus on their commitment to deliver an exceptional customer experience. Backed by a talented line up of experienced engineers to assist you in creating personalized custom tool solutions and fueled with an ever increasing standard, stocked high performance offering of cutting tools and holders.
VERICUT Force is the standard for NC program optimization. Force optimization can reduce machining times up to 25 percent or more, produce better quality parts, and extend tool life up to 2X.
When a company is part of one of the largest tool manufacturers, merely employing good technology is not enough. That is why Fair Lawn, New Jersey-based Sandvik Coromant Co. needed to more efficiently track and manage tools and streamline production at its Mebane, North Carolina, plant. TDM Systems Inc. provides a solution with tool data management software.
CTE Owner and Publisher Dennis Spaeth made the rounds at EASTEC 2019 talking with some of the great company's we cover, like Koma Precision, Inc. Here, Adam Rosen provides an overview of Koma's new Prime Tool Presetter machine.
TungCut has a wide selection of inserts and toolholders applicable for all grooving operations. Its innovative, rigid clamping system offers stable and long tool life.
The powRgrip toolholding system from Rego-Fix Tool Corp. enables K&E Plastics to drastically minimize tool runout when machining plastics. This is a video supplement to a Productive Times article in the January 2019 issue of Cutting Tool Engineering magazine.
Brian Norris, president of The Americas for Dormer Pramet, spent a few minutes during IMTS 2018 to guide Cutting Tool Engineering Publisher Dennis Spaeth through a number of product highlights from Precision Twist Drill, Union Butterfield, Dormer and Pramet.
Harry E.M. Brandicourt, director of strategic partnerships and growth strategies at Up! LLC, discusses the Up! app, a free app that connects service requesters with service providers to repair industrial equipment. Version 2.0 has been released.
Zoller Inc. hosted its open house and Innovation Days event June 19-20 at the tool presetting and measuring equipment manufacturer’s new facility in Ann Arbor, Mich.
The Up! App quickly connects people who need machine tool service with trusted service providers, including OEMs, distributors and third-party companies.
In the debut episode of The CNC Chef, Bob Warfield from CNCCookbook.com cautions against slowing down your feed rate to avoid tool rubbing. A new monthly video series from Cutting Tool Engineering, The CNC Chef will address a variety of machining challenges in the coming months.
Heimatec President Preben Hansen covers the company's assortment of standard and customized live and static tooling, including angle head and the company's patented UTEC quick-change tooling, during a video interview conducted during IMTS 2016 by Bernard & Company, an industrial advertising and public relations agency.
Cutting Tool Engineering visited with Kennametal Inc. during IMTS 2016 at Chicago's McCormick Place. Bill Redman, global product manager of tooling systems for Kennametal Inc., outlines the key features of the company's latest spindle and tooling connection system, the KM4X.
Chris Merlin, director of portfolio commercialization for the WIDIA Products Group, visited with Cutting Tool Engineering Publisher Don Nelson during IMTS 2016 to discuss the company's 90-year milestone and latest technology, including the VariMill Modular System, the VariTap and the features of the NOVO app.
This is a video supplement to a Cutting Tool Engineering Productive Times case study involving BIG Kaiser Precision Tooling Inc. and Homeyer Precision Manufacturing. The Challenge: Minimize endmill runout to extend tool life when producing aluminum-based forceps. The Solution: A collet chuck that provides minimal runout.
Koma Precision Inc. provides a series of angle head demonstrations for aerospace applications in this brief report posted as a video sidebar to the "What's your angle?" feature article in the January 2016 issue of Cutting Tool Engineering magazine.
BIG Kaiser Precision Toolng Inc. provides a series of angle head demonstrations in this 3-minute report posted as a video sidebar to the "What's your angle?" feature article in the January 2016 issue of Cutting Tool Engineering magazine.
Manufacturing Marvels, which airs on The FOX Business Network, recently featured Allied Machine & Engineering Corp., Dover, Ohio. Manufacturing Marvels, which is produced by the Marvel Production Group LLC, Dallas, Texas, are 2-minute video reports spotlighting American manufacturers, their products, processes and customers.
While many call hand scraping a lost art, Okuma begs to differ, the company report in a July 2013 video. "While it might be rare to find a craftsman skilled enough to hand scrape effectively, we never lost the art simply because we’ve always understood how critical hand scraping is to maintaining machining accuracy," according to the company's YouTube channel.
Iscar Metals Inc. has introduced IQcloud, new software designed to streamline the front-end of cutting tool purchases by helping programmers condense the time it takes to get the cutting tool assembly into manufacturing technologies that they are using, whether that's CAD/CAM verification or tool management.
KOMET Service North America, a partnership between KOMET of America and a variety of independent companies to service the KOMET brand of tools, welcomed Grinding Technology LLC to its list of partners at a special ceremony held during IMTS 2014. The Houston, Texas, company became the seventh partner to sign on with KOMET Service since the launch of the service partnership at IMTS 2012.
Röhm Products of America’s F-senso pull-in force measurement device enables you to check the pull-in force of your tool clamping system. The regular monitoring of the pull-in force makes it possible to detect changes in the clamping strength before they have an effect on the quality of processing.
Tool-Flo Manufacturing Inc. featured coolant-fed clamps designed to eliminate the need to change or modify the toolholder at the company's booth during IMTS 2014. The holder connects to an existing coolant pump on a manual lathe. End users replace the current top clamp with the coolant-fed clamp to provide a direct coolant feed to the cutting edge.
That's a typical result for thousands of companies that are using Fastenal's vending solutions to dispense, control and track their supplies. For more information, contact your local Fastenal store.
ThermoGrip is the "new" tool clamping system for automotive, aerospace, medical and die/mold manufacturing. Its high TIR cutting tool precision is said to improve cutting tool performance in tool life and machining accuracy.
Kennametal shows a side-by-side comparison of its KM-Micro/Mini quick-change system versus a standard tool in this 2-minute demonstration, courtesy of Kennametal. While the KM-Micro/Mini tool change is complete in just half a minute, the standard tool requires 2 minutes to change, set up and gage the tool.
In this 2-minute side-by-side comparison, Kennametal shows its KM-Micro/Mini tool being changed in just half a minute versus a standard tool requiring 2 minutes to change, set up and gage.
Sandvik Coromant introduced its new CoroMill Plura with iLock system at the imX event at the Las Vegas Convention Center Sept. 12-14. The new system will be available in 2012.
John Easley, vice president of sales and marketing at Fischer Precise USA, Racine, Wis., addressed "Spindle Maintenance and Repair" as part of the Fast Track Seminar series hosted at the Cutting Tool Engineering booth during IMTS 2010.
Justin London, a sales technician and draftsman with Briney Tooling Systems, discussed the proper "Recipe for Quality Toolholders" as one of the Fast Track Seminars hosted at the Cutting Tool Engineering booth during IMTS 2010.
Gerard Vacio and Hilary Schnirring, both of BIG Kaiser Precision Tooling Inc., discuss possible strategies for reducing setup time in this Fast Track Seminar, which was presented and filmed at the Cutting Tool Engineering and MICROmanufacturing booth during IMTS 2010.
Gerard Vacio and Hilary Schnirring, both of BIG Kaiser Precision Tooling Inc., discuss possible strategies for reducing setup time in this Fast Track Seminar, which was presented and filmed at the Cutting Tool Engineering and MICROmanufacturing booth during IMTS 2010.
Robert Auer, an engineer and key account manager with Zoller, took a few minutes during IMTS 2010 to walk through the company's tool life monitoring and management system.
Western Oklahoma job shop Kos Machine LLC makes it a point to help out local farmers. Follow along as Kos repairs an old Case tractor in this video slide show.
Though ITI Tooling Co. Inc. introduced the Varia Rapid-Change Tooling System some four years ago, the company's product manager—Lee Hebenstreit—says word of this technology has not yet spread throughout the markets it could help. That's why the company produced a 22-second video showing the Varia tool changing system in action.
The MMC collet chuck is precision ground and pre-balanced to 30,000 RPM at G2.5 with runout accuracy of 3 microns at 4 times the diameter – ensuring accuracy and reliability during high-speed operations.
The round shank toolholders are designed to fit the cylindrical shank tool holders in most Swiss type lathes. Just as with the existing ModuMiniTurn square shank toolholders, the new round shank toolholders also features extremely high repeatability accuracy, which significantly reduces downtime.
The TungHeavyGroove toolholders utilize a frontal coolant system, delivering high-pressure cutting fluid from the bottom to the flank face of the cutting edge. This innovative design enhances chip evacuation and extends insert tool life significantly. Furthermore, an extremely rigid dovetail insert clamping method sustains heavy cutting loads during aggressive wide grooving and profile grooving, while providing process security.
Rineck offers standard and custom shrink fit tool holders with various connections including CAT, HSK, BT, SK, PSC and straight shank extensions. In addition, ER shrink fit collets are available. For added rigidity, flange or dual contact holders are available for CAT and BT tapers. A clamping range from 3 mm to 32 mm is possible for both slim and standard styles. All tools are available in inch and metric sizes.
The recently launched tools, toolholders and chipbreakers move manufacturers toward better results easier, more quickly and with cost savings. "We're focused on developing new ways for our customers to solve age old problems while taking full advantage of their machine tools," said Mia Bökmark, Vice President Product Offer & Innovation at Seco. "We draw on more than 80 years of toolmaking experience to offer solutions for the real challenges in every shop."
The holders accept CCGT3xx, DCGT3xx and VCGT2xx indexable inserts and provide a high level of indexing accuracy even when turning parts with tight tolerance specifications. The short head dimension enables short clamping and high stability. The shank dimensions are 12 mm × 12 mm and 16 mm × 16 mm.
As precisely defined per ISO 26623, the Polygon Shank Coupling (PSC) interface features a unique tapered polygon which serves as a main element in torque transmitting, centering, and clamping. With double contact on both face and taper, as well as great cross-sectional strength, this interface is unrivaled in terms of high clamping force and bending stiffness.
Introduced in early July, the REGO-FIX standardized MQL PG collets are designed for tool shanks according to DIN 69090-3 and available for HSK-A 63 and HSK-E 40 toolholders. They are designed for machines using one-channel, internal through-spindle MQL systems and are beneficial for virtually any machining application.
The BIG CAPTO C3 square holders for turning applications come in left and right orientation. The turning application holders—C3-180-BH16R-2058 and C3-180-BH16L-2058—are mono-block holders. Their insert clamps are tough and reliable, adding on to the already inherently high rigidity of mono-block holders. The resulting higher rigidity minimizes vibrations and movement during cutting, improving accuracy and efficiency.
The FHN Series method compensates for small offsets, including tilt, between the center axis of the tool and the pilot hole. By correcting the offset that occurs when attaching and detaching tools with the holder, it is now possible to achieve higher precision machining.
Diebold JetSleeve 2.0 technology offers a unique coolant supply system that is unmatched by any other tool holder product. The JetSleeve 2.0 patented design not only delivers coolant to the cutting edges of your cutting tools, but it also it accelerates the coolant multiple times over the “normal” machine coolant pressure to blast the chips/swarf away for the machined surfaces to eliminate recutting of chips that leads to shorter tool life and prevents smooth machined surfaces.
The aluminium collars are much easier to machine compared to steel. This more readily enables customization, a requirement if the collar needs to fit specific shaft designs or dimensions, either for retrofit or new machine builds. Along with this capability, aluminium shares a similar anti-corrosion performance to stainless steel, ensuring increased durability.
To avoid interference with workpiece contours, the lengths of DirectCooling Series holders are ideally matched to one another and offer optimal stability and unlimited flexibility. This flexibility is further enhanced with an HSK-T universal standard interface for turning tools that ensures straightforward connection to multifunction machines such as turning/milling centers and milling/turning centers.
The sliding locks are particularly ideal for clamping in tight areas with non-swiveling handles. The body is made from nickel-plated 1045 steel. The handle is made from nickel-plated 4140 alloy steel, quenched and tempered. The push bar is made from 1045 steel.
Users can machine this collet attachment to adapt it to match the internal contour of the workpiece they are clamping. However, what makes this new exhibit from AMF so special is that no through holes are needed in the workpiece to achieve safe internal clamping. With mechanical lateral actuation, workpieces with a blind hole can also be clamped securely and without distortion.
The ATC is a valuable addition to the 24R CNC router. The ATC is integrated into Tormach’s award-winning PathPilot CNC controller. Ideal for premium woodworkers and sign makers, the 24R is designed to accurately cut a wide variety of materials including woods, plastics, aluminum, and more. With an advanced control, rigid cast-iron bed, welded steel stand, water-cooled chiller, integrated vacuum table, and more than a 2’ x 4’ work envelope, it is the perfect choice for 2D and 3D cutting needs.
Also known as set collars, shaft collars are used to clamp and position components to a shaft, such as tools, fittings, or machinery and transmission including bearings, gearboxes and motors. WDS’ new inch-size shaft-collars are based on the company’s original metric design but with dimensions to suit OEMs and end users based in North America, as well as machine builders shipping to the North American market.
Parlec BMT65 tool holders are available in I.D. styles for 1”, 1-1/2” 25mm, and 40mm tool diameters for single-sided holders and in 1-1/4” for double-sided holders. O.D. style holders are available in 1” and 25mm for both single and double-sided setups.
The toolholders feature a coolant outlet built in the body. This streamlined design is more effective than conventional through-coolant toolholders that have an adjustable coolant nozzle or bulky nozzle assembly. With reduced number of parts, the new toolholders expand the TungTurn-Jet range with an economical option that can contribute to customers seeking further tool cost reductions, while maintaining effective chip control and maximum tool life.
The 3D-EdgeMaster is shock and splash proof in accordance with IP 67 regulations, and the mechanism is protected by a predetermined breaking point in the ceramic probe insert. The 3D edge finder provides fast and precise probing of reference edges, setting of the zero point and measuring with repeat accuracy of ≤ 0.01 mm.
With its ergonomic slim outer profile for easy and comfortable actuation, the TENDO Platinum V2 is specifically designed for direct clamping the tool. Imbalance correction goes unnoticed and is carefully designed into the body profile. Constructed of durable hardened tool steel, the V2 improves stability, stiffness, and clamping force to give you a toolholder with longer sustained accuracy throughout its life.
The Model SDF57 assembly has an outside diameter of 2.83" and allows users of 3" face mills to access up to 19.68" of reach, the longest tool assembly in the industry using standard components. Face milling components used in construction equipment, aerospace and oil/gas industries will see the most opportunity for this new tool holder with vibration dampening, where long reaches are common.
The patented spindle technology ensures continuous high precision. By its design, the cutting tool shank serves as the spindle shaft. As the result, the dynamic run-out is 4 microns or better. Bearings can easily be replaced by the customer with each cutting tool change. The CoolSpeed® spindle does not require any service.
T-Max P inserts are specifically designed for high-performance turning in modern production, while the Coromant Capto is a modular, quick-change tooling concept, which offers a large variety of extension and reduction adaptors to support assembling of tools with different lengths and design characteristics. As part of a tooling offering that combines the modular Coromant Capto interface with the T-Max P clamping insert, the Coromant Capto tool holders for the T Max® P come in two designs: the T Max P lever clamp for turning medium to large components and the T Max P® rigid clamp, designed to deliver maximum operational security.
TungBore-Mini is a multifunctional drilling and turning tool line that integrates the capabilities of drilling, OD, and ID turning tools. Its unique XOMU insert features an innovative geometry incorporating a large inclination angle on the cutting edge that produces light cutting, compared with standard ISO positive turning inserts that are typically used for ID turning or boring operations. In addition, TungBore-Mini’s insert and pocket have a dovetail interlocking design providing better insert clamping and stability than standard screw-down insert clamping, ensuring process security during various applications.
The ANGLED ROUND TOOLHOLDERS position the insert at 30°, 45° or 60° angles for reliefs, undercuts and angled OD and face grooves. Round shank sizes are available in diameters of 1/2”, 5/8”, 3/4”, 1”, 20 mm and 25 mm. The ANGLED ROUND TOOLHOLDERS are for use with THINBIT® inserts in grades for ferrous and non-ferrous materials.
The Series 22 combines both high-speed and high-precision processing for complete production of even large high-precision components. Featuring two workpiece-changing table variants, part capacities are generous - the 4-axis trunnion plate version handles 680 mm x 1,330 mm dia., up to 600 kg; and the twin-spindle 5-axis version handles 2 x 599 mm x 340 mm dia., up to 150 kg.
The Greenleaf Quick-Change Toolholders conform to ISO 26623, utilize standard components, and are designed to maximize tool life in carbide and ceramic turning applications.
Easily adaptable to the spindle of existing CNC machines, the SpinJet provides instant enhancements in machining performance using small diameter cutting tools. No additional machine purchase or modifications are required: the SpinJet utilizes the machine’s existing through-spindle coolant supply as a pressurized power source to drive the internal turbine for cutting tool rotation, eliminating the cost and nuisances of external air or electric power supplies. This feature gives the SpinJet a compact and smart design, allowing it to be stored in a machine’s ATC or tool magazine when it is not being used and installed on the main spindle as with any other standard tool.
The iSpeed5 is a 60,000 or 80,000 RPM, 350 Watt, Brushless DC Electric System that eliminates the need for any operator intervention by using a special designed connection under that machine spindle that can prevent coolant, chips, dust and other machining debris from contaminating the stop block. No longer is there a need for operator intervention to connect or disconnect the High-Speed Motor/Spindle.
The expanded range of ANSI tap collets is fully compatible with existing powRgrip holders and only require shanks with tolerances of h9 or better. Manufactured with an internal square, these collets are specifically designed for use on CNC machines with synchronized machine spindle speeds and feed rates.
The new set of packages allows manufacturers to get started with powRgrip as quickly as possible for their particular toolholding needs. Packages includes a PGC-A handpump clamping unit, five toolholders and 10 PG collets. Holders are available with CAT 40, BT 30, HSK-A63 and HSK-E40 interfaces with standard collets in PH10, PG15, and PG25 sizes. The PGC-A Special Compact Set is also available for separate purchase.
Specially designed coolant holes that are central to the body diameter and ID diameter to maintain the thickest and strongest body design for superior grip strength with coolant flow directly targeted at the “vortex” intersection for maximum coolant follow to and through the cutting flutes.
The reCool ERAX uses the patented reCool design to deliver coolant with a maximum pressure of 1,450 psi in live tooling applications with speeds up to 12,000 rpm. Equally well suited for emulsion and oil coolants, the system is currently available for ER collet sizes 16, 20, 25 and 32 to handle tools between 3-20 mm in diameter. Both through-tool coolant and peripheral cooling are possible using REGO-FIX DS/ER sealing disks and KS/ER coolant flush disks, respectively.
Kyocera Precision Tools' jet coolant-through toolholder series provides multiple high-pressure coolant streams at precise locations giving you the upper hand in chip control and wear prevention. The large JCT-Series tooling lineup has now been expanded to include all new inch-size holders. Learn how this series can improve your production line with excellent performance in a variety of turning, grooving, cut-off, and threading applications.
The HDC jet-through type holders are ideal for high-precision 5-axis machining with maximum RPM of 35,000 and clamping range of ¼” to ½” and fit nearly any application in the automotive, aerospace, medical, and die and mold industries.
TungTurn-Jet toolholders deliver coolant strategically to the optimum position close to the cutting point of the insert. This significantly improves chip control when machining exotic materials that are prone to smearing by effectively breaking the chips into pieces and guiding them away from the cut, which was difficult using a traditional external coolant nozzle method. Additionally, TungTurn-Jet features a second coolant outlet from the insert clearance side which not only improves chip control but also helps minimize flank wear for increased insert life and productivity.
DuoJust-Cut features innovative insert clamping ensuring tool rigidity and stability in various parting operations. In addition to existing JXPG insert with a ground in chipbreaker on the rake face, the new JXPS insert incorporates a 3D chipbreaker pressed in to its “dual-rake” cutting edge which is designed to promote optimal chip control and evacuation without compromising surface integrity.
By placing high-pressure coolant directly in the cutting zone, JETI technology ensures superior chip and temperature control. For further process optimization, holders equipped with Jetstream Tooling Duo feature a second coolant outlet from the clearance side that can be turned on or off depending on part-processing requirements.
To optimize part transfer, independent right spindle guideways on lower turrets minimize the distance between the spindles at 11.8” (300 mm). For highest processing flexibility, a single or twin lower turret design is offered with overlapping travels and Y-Axis box guideways are standard. The new multitasking machining center provides up to 168 tool stations.
The GD8 geometry has been specifically developed for grooving along the shoulders and grooving of large diameters without interference of the insert with the finished workpiece. The VG8 geometry has been developed for finishing operations behind a collar.
The pistol grip changing fixture is easiest way to change MicroCentric collets. Simply insert the pins onto the front face of the collet and squeeze the handle. A locking mechanism in the handle keeps the fixture collapsed while installing and removing the collet.
Monaghan Tooling introduces the newest version Reamtec easyZERO runout compensation nuts, with improved precision to allow for up to 0.002” (0.050 mm) runout to be dialed in easily and quickly. Users can correct runout errors and misalignment for all round tools using ER collets in just minutes, with virtually no scrap.
Seco Tools has introduced a modular toolholder system for manufacturers seeking to improve their productivity with Swiss-style machining. The system enables fast, easy and repeatable insert indexing and tool changes outside of tight machine work spaces. The QC (quick-change) Toolholders also feature Seco Jetstream Tooling and Jetstream Tooling Duo technology for optimal chip control, high-quality surface finishes and extended tool life.
Tungaloy is expanding its TungTurn-Jet series of high-pressure coolant capable turning holders by adding a coolant-through feature and Double-Clamp technology for rigid insert holding and high productivity.
Collet pad top jaw systems from Dillon Manufacturing allow more varied geometries to be securely gripped, while also allowing more aggressive machining which shortens cycle times. With systems that can convert through-hole chucks to hold small bar and tube stock, and full contact of gripping surfaces to provide a more stable grip and allows heavier cuts, these Dillon products allow shops of all sizes to expand their capabilities.
Three years ago, SCHUNK launched the slim hydraulic expansion toolholder TENDO Slim 4ax, which received great attention. Its precision mounting combines the outside geometry of heat shrinking mountings according to DIN 69882-8 with the proven qualities of SCHUNK hydraulic expansion technology. SCHUNK now launches a version with cool-flow technology that allows for highly effective cooling via tool mountings.
MC Machinery Systems introduces its new high-capacity automatic toolchanger (ATC) for its BH series of dual-drive press brakes. The ATC increases production levels and utilization rates while reducing setup time, especially in high-mix, low-volume environments.
Platinum Tooling announced that it has an extensive line of Heimatec tooling available for the new Haas BMT turret. Platinum Tooling is the master importer of Heimatec tools for North America.
Platinum Tooling announced that it has an extensive line of Heimatec tooling available for the new Haas BMT turret. Platinum Tooling is the master importer of Heimatec tools for North America.
BIG KAISER has added inch standard sizes for the U.S. market to the production of its BIG-PLUS BBT30 basic arbors (shell mill holders, endmill holders, shrink fit and blanks). The expansion allows for enhancements to the BBT30 program that satisfy demands specific to the North American market.
Absolute Machine Tools partner PCI SCEMM (a Tongtai company) has introduced the e-Spindle, a new electro-spindle that integrates sensors and actuators to monitor cutting processes and adjust parameters to optimize tool life and workpiece quality.
How can we make an outstanding product even better? By meeting the needs of Industry 4.0 – not in the future, but now. With the Power Clamp Comfort i4.0 shrink-fit system, Haimer is setting new standards regarding digital connectivity and communication of tools and machines for the new world of manufacturing.
Kennametal announced an expansion of the turret-adapted clamping units (TACU): ER-ready driven units in conjunction with a line of solid ER collets that are threaded to accept screw-on milling cutters.
THINBIT, manufactured by Kaiser Tool Co. Inc., introduces a new toolholder option that takes advantage of the full line of inserts for grooving, threading, face grooving and custom applications. The heavy-duty round reversible toolholder presets an insert parallel to the centerline of the shank and can be used as either right or left hand.
Tungaloy introduces a new line of collet chuck sleeves for the TinyMini-Turn miniature boring tool system, enabling a quick changeover of its solid-carbide boring bars.
Vibrations, chatter marks, tool failure – what has so far robbed many a machine operator of sleep will soon be a thing of the past: With the smart iTENDO hydraulic expansion toolholder, SCHUNK and startup company TOOL IT present an intelligent toolholder that monitors the machining process directly at the tool, and allows real-time control of the cutting parameters.
Setco’s TensionSet is a load-limiting device that ensures proper belt tensioning on motor drives, protecting shaft bearings and other components from premature failure. The patented and easy-to-install product rotates like a nut to generate pull-force on a threaded rod.
New additions to JETI (Jetstream Integrated) tooling from Seco Tools eliminate coolant-through tooling and connector interference that hinders grooving, parting-off and other turning operations. With interference-free internal coolant capabilities and the option to switch the underside stream channel on and off as required, these expansions to the range of MDT (Multiple-Directional Turning) X4 (grooving and parting-off) and 150.10 (parting-off) toolholders add operational stability and reliability while they improve surface finishes.
Big things come in small packages, and ATI Industrial Automation’s QC-11 Automatic Tool Changer is no exception. The QC-11 is a vital component of many robotic applications and is now certified to work seamlessly with collaborative robots from Universal Robots, joining more than 150 products in the UR+ portfolio featuring plug-and-play solutions for UR cobots that help users get up and running quickly.
ARNO Werkzeuge offers its new AWL direct mount for Star Swiss-type machines. The toolholder system for turning or grooving tools (patent pending) has an integrated adjustable high-pressure coolant supply of up to 130 bar. When combined with the AFC quick-change system, users can increase productivity for Swiss-type machines because the system significantly cuts setup and non-productive times.
ZOLLER »powerShrink« is the inductive heat shrinking device for HSS and hard metal tools, with which you can considerably reduce the fitting times in your manufacturing: In max. 10 seconds your tools are heat shrunk, cooled after just 40 further seconds and are ready for production.
ARNO Werkzeuge USA introduces its new Auto Fast Change (AFC) Tool Systems for Swiss-style machining. Manufacturing Swiss tooling since the 1940s, ARNO has comprehensive understanding of the needs and issues that machining operations face with their Swiss-style auto lathes and turning machinery.
BIG KAISER is expanding its range of BIG Capto toolholders with the addition of a new size, C4, which is becoming increasingly popular as a quick-change system for turret tooling on lathes.
Phillips Precision Inc. announces its new ER collet chucks as part of the Inspection Arsenal LEAN, quick-swap inspection fixture system. Not only does Phillips Precision offer the only quick-swap standard fixture systems, but they provide quick, creative fixture design and quick shipping of your orders.
ANCA second-generation PremierPlus technology ensures consistent and efficient tool runout. With three times greater clamping force, tools are held more securely when grinding, increasing the consistency of tool geometry across a batch of tools. As the clamping force is increased it means more force is required to open the collet. This is enabled by a hydraulic pressure intensifier unit at the rear of the PremierPlus Adaptor used for this purpose.
MAQ offers the Self-Tuning Mass Damper (STMD). This toolholder features a tungsten mass inside the tool. It is available in more than a dozen length-diameter combinations. By using the STMD, parts manufacturers, machine tool builders and cutting tool manufacturers can reduce cycle time and cost of ownership by 30 percent, decrease tooling costs by 5-10 percent, cut energy consumption by 2-3 percent and curtail scrap output by 1-2 percent.
Designed for more effective coolant flow and improved chip control, Carmex’s new X-treme Jet External thread turning toolholder provides two connecting options via an elbow fitting and top clamp to more precisely direct the coolant flow to the cutting edge, where it is most effective.
T.M. Smith Tool adds Jacobs taper rigid ER collet chucks to its family of Jacobs taper tooling. The new durable collet chucks are manufactured from premium grade, through-hardened steel.
BIG KAISER presents the Torque Fit, a tightening fixture for collet chucks with an integrated torque measuring system. This device makes it easy to ensure that a collet chuck is correctly tightened.
In an effort to ensure optimal mill productivity and tooling performance, JM Performance Products Inc. developed its patented Taper Shank Test Fixture to check toolholders and test for taper deformation.
TM Smith Tool announces its new general-purpose compensating tapholder for a broad range of tapping applications. The LCTH has tension and/or compression for nonsynchronous machines, and radial float to compensate for misalignment between the workpiece and spindle. The new tapholders are available with a straight shank manufactured from premium-grade steel that can withstand harsh environments and rigorous use.
The Spike sensory toolholder is a wireless force sensor used for tool monitoring. During the machining process (e.g drilling or milling), it can measure the generated force and torque directly at the toolholder. The occuring data will be transmitted wirelessly to the receiver and the tool measurement software.
ARNO dedicated sliding head auto lathe tooling offers high accuracy and reliable machining of all components, in all materials. This type of lathe often performs highly accurate machining of long, thin and often small components.
As machine tools become increasingly complex and the need to produce parts in less time grows, CNC lathe owners and managers must look to the latest technologies if they’re to improve shop floor efficiency. Isn’t it ironic then that one of the most productive of these solutions is far from new—in fact, it’s been a champion in the war on machine tool downtime for nearly three decades. It’s called KMTM Quick Change Tooling, and whether it’s an old friend, a complete stranger, or an acquaintance you met briefly and discounted, it’s time to take a long hard look at what it can do for your bottom line.
BIG KAISER announces its HDC Straight Shank holder to the market, used for increased versatility. The slim design provides superior balance, concentricity and is suitable for reaching into confined areas.
Improved design, more rugged construction, and advanced coating result in superior performance in multiple
Swiss-style applications with the latest addition to the Carmex Mini Tools family. The carbide shank toolholders provide enhanced vibration resistance and long reach.
If you are looking for product quality improvements that only an ultraprecision tooling spindle can provide, and also require the robustness of an industrial grade design, Precitech says the ASD-H25 and ASD-Cx high-speed air-bearing ultraprecision tooling spindles by Levicron are precisely what you need.
Sandvik Coromant has unveiled a new range of CoroTurn Prime multitask and axial-type toolholders to help machine shops implement the new PrimeTurning methodology, which enables turning in all directions. The introductions allow users to maximize the benefits of PrimeTurning on multitask turn-mill centers and vertical turning lathes (VTLs).
GTI Spindle Technology says spindle repair and rebuild is the heart of what the company does, and it prides itself on being able to handle any spindle that comes through the door. All spindles can be repaired, though the associated cost for some can eclipse that of a brand-new spindle. When this happens, GTI Spindle Technology turns to Peron Spindle for a replacement.
Seco continues to evolve and develop tooling solutions for the metalcutting industry. Two of the company’s latest examples of that are its EPB 5831 slim hydraulic chucks (pictured) and ER-to-Combimaster holders.
Arno Werkzeuge USA has expanded its Swiss-style program of cutting tools, holders, inserts and through-coolant systems for Swiss CNC auto lathes. Applications for Swiss auto lathes are known for their unique machining requirements for extremely long, thin, small parts with great precision and accuracy and, therefore, require very specific tooling.
The induction shrinking station line-up from Pokolm Frästechnik has been expanded with the fully automatic station TSI11000WKS. The coil and arbor of the new stand-alone station move fully automatically thanks to a pneumatic drive. The 50-litre coolant tank ensures fast cooling of both the arbor and the cooling medium.
Collet pad top jaw systems from Dillon Manufacturing Inc. can convert through-hole chucks to hold small bar and tube stock. Collet pads can be changed quickly maximizing production time, and the jaws can be adapted to many styles of chucks, making them ideal for special purpose function machining.
BIG KAISER’s Mega New Baby Chuck is now available up to 1"-dia. clamping for drills, reamers and finishing endmills with 0.00004" runout accuracy. The Mega New Baby Chuck is a high precision and multiple-purpose collet chuck system.
Heimatec Inc. now offers products from Tecnicrafts Industries, a manufacturer of collets and guide bushings for Swiss-type CNC Lathes. Tecnicrafts is an ISO 9001:2015-certified company, with its manufacturing plant in South India with state-of-the-art machine tools and 115 technicians.
BIG KAISER says its Mega ER Grip was designed to outperform all standard ER systems in the four most critical areas of toolholder performance: clamping force, concentricity, rigidity and balance at high spindle speeds. All Mega ER holders are now sold without a standard clamping nut so that customers can choose the best clamping nut option for their needs.
TRIBOS polygonal clamping technology has been setting standards in high-precision micromachining for many years. Numerous companies in medical and dental technology, watchmaking and jewelry, as well as moldmaking and optical engineering have put their confidence in SCHUNK’s patented toolholding system. Due to the high demand, SCHUNK has further expanded the line of precision toolholders.
With the TENDO E compact, SCHUNK says it has started a new era in tool clamping with this universal toolholder that is suitable for applications such as milling, drilling, and reaming. SCHUNK now offers new extended lengths in CAT 40 (4“) and CAT 50 (6“). Both are great for long-reach applications and in multiple-axis machines.
BENZ Inc. has introduced a new product called NanoFix, a modular quick-change system for Swiss lathe live and static tools applications. The BENZ NanoFix modular quick-change system is designed for Swiss-type tooling with a minimum spindle distance of 22 mm and makes it simple to change tools inside the Swiss lathe in as little as 15 seconds.
Somma Tool Co. announces the development of a broach toolholder that is reportedly uniquely interchangeable among any style of ER collet chuck. The compact, adjustment-free, offset, rotary broach toolholder will thread to an existing ER (16, 20, 25 and 32) collet chuck and features a built-in 1-degree wobble cutting edge for offset rotary broaching.
IBAG North America announces the new 25mm back working spindle specially designed for Star Swiss-type machines that features 60,000 rpm with grease-packed lubrication and 80,000 rpm with oil mist lubrication. This new HSC (High Speed Cutting) motor spindle is designed for machining applications involving micro milling and drilling tools, as well as engraving and fine milling.
With the SCHUNK TENDO Slim 4ax hydraulic expansion toolholder, it is possible to combine the complete outside geometry of heat shrinking mountings with SCHUNK hydraulic expansion technology. The slim mounting makes it suitable for use in series production, particularly in the automotive industry.
SPS Spindle takes their business very seriously. It realizes that its clients’ bottom lines rely on the detail-oriented services provided by the spindle repair company. Machine downtime equates to profit loss, and SPS takes pride on being a no-nonsense company.
When machining requires high-speed performance, Troyke's direct-drive spindles deliver precision and control. Direct motor-to-spindle connection eliminates any chance for gear error, allowing for a high degree of accuracy.
The PGU 9500 automatic clamping unit is the newest member of REGO-FIX Tool Corp.’s well-established powRgrip family of toolholding. The system is smaller in size, ergonomic, energy efficient and practically maintenance free.
Kennametal Inc. says the bending moment of KM4X is substantially higher than any tooling interface available on the market, superior even to Kennametal’s own KM design. Kennametal has announced the KM4X tooling family has gained a 63 mm sibling, one aimed at a broader machine tool platform and, therefore, greater availability to the machining community.
Cutting Tool Engineering's July 2022 issue will focus on how shops can meet demand for stringent boring operations. Bores must be machined with micron accuracy and maintain critical tolerances in low- and high-volume manufacturing applications. New digital solutions in boring and machine tool systems are set to transform industrial production. To supplement this report online, CTE will address some of these solutions during its Ask The Experts webinar scheduled for 10 a.m. (CDT) on Wednesday, July 20th.
At every stage of manufacturing, there is an opportunity for automation. Unfortunately, many manufactures often let perceived barriers keep them from implementing complete machine or process automation. With this mindset, they end up limiting their productivity by automating only one or two aspects of the process or not automating at all.
At the U.S. transmission plant of a global automotive manufacturing group, component inspection times have been reduced by half or more by upgrading the company’s coordinate measuring machines (CMMs) to incorporate 5-axis scanning technology in addition to touch probing.
Tools today are far superior to those used in previous firearm production methods, which provides the opportunity to combine operations into a single cutting tool, eliminating the need for additional tooling in the machine shop.
Machining titanium cost-effectively requires special attention to the distinctive features of this material – particularly for choosing the right tools.
Improved productivity, increased production capacity, better quality and lower costs were the demands of a leading garden tool manufacturer when they invested in a mass finishing system for deburring and polishing of garden shear knives. Rösler met this challenge.
While a user may encounter several challenges when machining threads, asking five questions can aid in building the foundation for a successful application.
While a user may encounter several challenges when machining threads, asking five questions can aid in building the foundation for a successful application.
Keeping up with technology advances means keeping CNC equipment up-to-date, which allows injection molding companies to accept jobs that they might ordinarily have to decline.
Keeping up with technology advances means keeping CNC equipment up-to-date, which allows injection molding companies to accept jobs that they might ordinarily have to decline.
Branding for Gorilla Mill, a manufacturer of carbide drills, endmills and cutting tools, is simian-themed, aggressive and fun, and it comes with the tagline “Weapons of Mass Production.” The company has grown in employees, distributors and a diverse spread of customers. ANCA's CNC machines have played a large role in Gorilla Mill's progress.
Branding for Gorilla Mill, a manufacturer of carbide drills, endmills and cutting tools, is simian-themed, aggressive and fun, and it comes with the tagline “Weapons of Mass Production.” The company has grown in employees, distributors and a diverse spread of customers. ANCA's CNC machines have played a large role in Gorilla Mill's progress.
Fast, flexible custom tooling, easy access to tool data through cloud technology and automation are some of the technologies driving tool production processes, according to a recent discussion between two industry executives.
Fast, flexible custom tooling, easy access to tool data through cloud technology and automation are some of the technologies driving tool production processes, according to a recent discussion between two industry executives.
Choosing the right tools, and determining the right tool calculations, is vital to overcome diversification challenges and developing new revenue streams.
Micrometal's photochemical etching process enables ultraprecise contours to take shape and produces metal parts with unique features and a greater level of complexity.
For the Austria-based Wittmann Battenfeld company, it's all about plastic. The company utilizes a modern, diverse and modular range of machines for processing plastics and other plasticisable materials, including the M30 Millturn from WFL Millturn Technologies.
For the Austria-based Wittmann Battenfeld company, it's all about plastic. The company utilizes a modern, diverse and modular range of machines for processing plastics and other plasticisable materials, including the M30 Millturn from WFL Millturn Technologies.
Global trends toward reducing carbon footprint and operational costs as well as the push for high-precision processing tools have led to increasing demand for compact laser systems that can be implemented in processing plants and production lines.
Auto parts manufacturer SB Dezigns in North East, Maryland, has implemented a new end mill and chuck solution that helped them save 62% in costs on a recent application.
Many TNC functions of Heidenhain controls offer possible solutions to the conflicting demands of a production process that is simultaneously precise and efficient. Here is a look at some of those functions.
The Weifuautocam Precision Machinery Corporation from Wuxi, China is using a Grindstar profile and cut-off machine from Junker for the production of adjusting screws for high-pressure hydraulic pumps. Weifuautocam, a part of the Weifu Group, began collaborating with Junker in 2000.
The Weifuautocam Precision Machinery Corporation from Wuxi, China is using a Grindstar profile and cut-off machine from Junker for the production of adjusting screws for high-pressure hydraulic pumps. Weifuautocam, a part of the Weifu Group, began collaborating with Junker in 2000.
Seco Tools plans to make a strong contribution to the circular economy with an ambitious recycling goal while at the same time continuing to make reliable tooling.
The ultimate accuracy and reliability of a machine tool depends in no small degree on the alignment checking during its assembly. Seeking an alternative to traditional error measurement techniques, Hurco Manufacturing Ltd. (Hurco) chose Renishaw’s XK10 alignment laser system to increase both precision and throughput of its machine tools..
The Schaller Group, a Michigan-based metal forming company, invested in CNC technology to drive growth in the family-owned company and support the company principle's passion for hydroplane racing.
Boulevard Machine & Gear, a gear-cutting shop founded in 1954 to serve the paper industry in the Pioneer Valley of Massachusetts, began a period of modernization and investment with the 2006 acquisition of the company by Susan Kasa. Kasa’s focus was to grow the company and become more efficient. One issue of concern dealt with completing certain machining jobs with conventional side-lock and collet holders. To solve this problem, the company invested in a Haimer Power Clamp Special Edition shrink fit machine, Haimer Standard Shrink chucks, Haimer Power Shrink chucks and extensions.
Aluminum, with its many advantageous properties, is used in a wide spectrum of industries to manufacture a vast, and growing, range of products. As the use of aluminum is so varied, so are its' traceability requirements.
Unlike machining other materials, machining stainless steel requires review of myriad aspects prior to beginning work in the machine shop. While machining stainless has unique challenges, its benefits outweigh those challenges.
Deburring and finishing are still predominantly manual processes for many manufacturers and job shops. However, the results can be inefficient and inconsistent. Automating these processes can solve these problems.
Deburring and finishing are still predominantly manual processes for many manufacturers and job shops. However, the results can be inefficient and inconsistent. Automating these processes can solve these problems.
Machining medical components cost-effectively and reliably requires high-precision tools that have been tested in practice to meet specifications that often reaches the micron level. Tool manufacturer, Inovatools, offers the Inomed range of tools for this application.
Machining medical components cost-effectively and reliably requires high-precision tools that have been tested in practice to meet specifications that often reaches the micron level. Tool manufacturer, Inovatools, offers the Inomed range of tools for this application.
Machining medical components cost-effectively and reliably requires high-precision tools that have been tested in practice to meet specifications that often reaches the micron level. Tool manufacturer, Inovatools, offers the Inomed range of tools for this application.
Wisconsin-based Integrity Saw & Tool Inc. purchased a Vollmer CHX 840 circular saw blade sharpening machine with the Vollmer HS automated loading station to increase capacity to meet the demand from a new pallet manufacturing customer.
Fewer than 30% of manufacturers have extensively adopted Industry 4.0 technologies, according to findings published in a new report, but manufacturers’ reluctance to go digital might have to change if they are to adapt to an unpredictable future. Sandvik Coromant's testing finds that an increase in machine utilization can result in a higher gross profit margin.
Fewer than 30% of manufacturers have extensively adopted Industry 4.0 technologies, according to findings published in a new report, but manufacturers’ reluctance to go digital might have to change if they are to adapt to an unpredictable future. Sandvik Coromant's testing finds that an increase in machine utilization can result in a higher gross profit margin.
Five trends have helped triple the number of annual installations of industrial robots within ten years (2010-2019) reaching 381 thousand units in factories around the world.
Utilizing intelligent and adaptive control and monitor technology, ANCA CNC Machines has developed a new electro discharge grinding (EDG) machine that monitors and controls sparks and the erosion gap to decrease cycle times for PCD tools by 50%.
Holemaking is a common procedure in any machine shop, but selecting the best type of cutting tool for each job is not always clear. Should a machine shop use solid or insert drills? Here are 5 ways to make that decision
In the past decade, a California-based machine shop has relied on a flexible, honing tool for a range of automated CNC machining applications such as cross hole deburring, cylindrical honing, surface finishing, edge-blending and cleaning.
Using a Vicivision optical measuring machine to verify quality during grinding and other operations, Italy-based Bavieri Alfeo Precision Mechanics can obtain accurate results in seconds .
Voestalpine Rotec GmbH, a global leader in the manufacture of precision steel pipes and tubes, integrated an automated Rösler drag finishing system, the R 4/700 SF, that doubled the usable life of stamping tools.
After a long hiatus due to the COVID-19 pandemic, the Grinding Doc video series on Cutting Tool Engineering's website resumes with a special two-hour episode about Cylindrical Master 2020, an Excel program developed by Dr. Jeffrey Badger, aka the Grinding Doc. The 105th episode of the Grinding Doc video series provides a detailed description of the Cylindrical Master program that Badger developed during the pandemic.
Starrag is a manufacturer high-precision machine tools for milling, turning, boring and grinding workpieces for a variety of industries. Its rigid and robust equipment can also be used for making farming equipment.
Starrag is a manufacturer high-precision machine tools for milling, turning, boring and grinding workpieces for a variety of industries. Its rigid and robust equipment can also be used for making farming equipment.
ASCO Power Technologies, which manufactures automatic transfer switches, switchgear and other power management products, solved manufacturing issues by integrating Jetcam Expert nesting software throughout its facility.
ASCO Power Technologies, which manufactures automatic transfer switches, switchgear and other power management products, solved manufacturing issues by integrating Jetcam Expert nesting software throughout its facility.
Fast turnaround times and increasingly complex components are standard requirements in the mold industry.. To meet these growing customer demands with the greatest possible efficiency, high-performance 5-axis machining centers are a must for manufacturers.
Fast turnaround times and increasingly complex components are standard requirements in the mold industry.. To meet these growing customer demands with the greatest possible efficiency, high-performance 5-axis machining centers are a must for manufacturers.
Investing in CNC Swiss technology allows a shop to perform threading operations. Every Swiss machinist should be aware of the latest advancements in this field.
Investing in CNC Swiss technology allows a shop to perform threading operations. Every Swiss machinist should be aware of the latest advancements in this field.
Lasers are used in a myriad number of applications to cut, drill, weld, mark, or structure parts in a wide variety of applications in many industrial sectors to optimize manufacturing processes and satisfy the need for ever increasing quality of components.
Inovatools USA LLC in Hartland, Michigan, offers a broad product range of high-performance solid carbide mills that meet the exacting requirements in mold, fixture and die manufacturing.
Many machine shops are losing tens of thousands of dollars in company profits each year by not implementing quick-change tooling on mills and lathes. Implementing this technology can easily reduce downtime an hour a day.
A new paper by Forest City Gear engineer Andrew F. Vincent, Ph.D., has been released entitled, A Note on the Design of the Gap Between Helices on a Double-helical Gear. The paper focuses on how the design and how it “imposes a necessary lower bound on the gap between the helices it is meant to produce.”
Wear pads between the saddle and the machining bed on lathes and CNC machines are being replaced with a wear-resistant polymer known as Vesconite Hilube
More than a third of manufacturers say the Covid-19 pandemic is a catalyst for increasing automation, and additional drivers for adding and expanding automation include the need for increased productivity and a shortage of skilled workers, according to a new survey from MC Machinery of Elk Grove Village, Illinois.
With new advances in abrasive technology, machining center operators are able to complete surface finishing simultaneously with other machining operations, to speed cycle times, improve quality and save on off-line finishing time and costs. The abrasive finishing tools can be easily integrated into CNC machines carousels or tool holding systems.
Don Schumacher Motorsports (DSM) is one of the country’s most successful motorsports companies, both on and off the track. Tooling from Sandvik Coromant helped the company achieve some impressive goals.
Since the onslaught of the coronavirus pandemic, manufacturers have dealt with supply chain issues. In this Q&A, two industry leaders discuss the pandemic, the supply-chain and bringing manufacturing back to U.S. shores.
At Emuge-Franken, manufacturers of threading, gaging, clamping and milling technology, sensors and dynamometers from Kistler are used to aid in the development of new precision tools.
Grinding jobs requires strict tolerances. On grinding machines, the tolerances for the dimensions, form and position of finishing processes run tight, and in many cases, shops check these specifications against hard data. Studer machines can use cameras and laser systems to in-process measurements.
Grinding jobs requires strict tolerances. On grinding machines, the tolerances for the dimensions, form and position of finishing processes run tight, and in many cases, shops check these specifications against hard data. Studer machines can use cameras and laser systems to in-process measurements.
The tool and mold industry is designing and specifying ever more complex geometries and freeform surfaces and the industry is placing ever greater demands on clamping technology to accomplished these needs. Zero-point clamping technology from Andreas Maier Fellbach (AMF).helps them meet these challenges.
The ThyssenKrupp Crankshaft Co. in Danville, Illinois, operates up to 21 shifts per week to produce forged crankshafts for the North American heavy-duty automotive, truck, and engine markets. Meeting production needs requires precise technology, including a Zema Numerika GH1500 grinding machine from Junker.
The fourth Industrial Revolution promises new efficiencies and productivity gains for manufacturers. Machine tool suppliers are integrating Industry 4.0 capabilities and software companies that are providing powerful new tools such as those that utilize artificial intelligence. CAM software from ESPIRIT from DP Technology offers features to drive production improvement.
The fourth Industrial Revolution promises new efficiencies and productivity gains for manufacturers. Machine tool suppliers are integrating Industry 4.0 capabilities and software companies that are providing powerful new tools such as those that utilize artificial intelligence. CAM software from ESPIRIT from DP Technology offers features to drive production improvement.
Whether operators use neat oils or water-miscible coolants in wet cutting machine tools or tool grinding machines, the coolants are subject to heavy contamination. VOMAT technology offers a variety of clean coolant technology to solve this problem and produce better cuts.
Whether operators use neat oils or water-miscible coolants in wet cutting machine tools or tool grinding machines, the coolants are subject to heavy contamination. VOMAT technology offers a variety of clean coolant technology to solve this problem and produce better cuts.
Omni Aerospace needed to produce large, flight-ready parts within strict design tolerances and surface finishes in a time-sensitive manner. Starrag's Ecospeed F1540 machining centers fit the bill.
Omni Aerospace needed to produce large, flight-ready parts within strict design tolerances and surface finishes in a time-sensitive manner. Starrag's Ecospeed F1540 machining centers fit the bill.
When considering upgrading a cylindrical grinding process from a conventional vitrified aluminum oxide or ceramic wheel to Vitrified cBN (VitcBN), there are 5 main reasons that can help justify the use of cBN over conventional abrasive grains.
Sam Roberts has more than two decades of experience in programming and manual and CNC skills, but still remembers the day in 1999 when he was introduced to Mastercam CAD/CAM software (CNC Software Inc., Tolland, Connecticut). As a machinist proficient in G-code, Roberts was impressed with the software.
Sam Roberts has more than two decades of experience in programming and manual and CNC skills, but still remembers the day in 1999 when he was introduced to Mastercam CAD/CAM software (CNC Software Inc., Tolland, Connecticut). As a machinist proficient in G-code, Roberts was impressed with the software.
In 1928, a precision optics machine arrived on U.S. shores on a ship from Europe. The SIP MP4 machine, serial number 88, was bound for its new home at the General Electric plant in Lynn, Massachusetts, a town located 14 miles northeast of Boston. Today, it is home at the U.S. offices of Starrag in Hebron, Kentucky.
In 1928, a precision optics machine arrived on U.S. shores on a ship from Europe. The SIP MP4 machine, serial number 88, was bound for its new home at the General Electric plant in Lynn, Massachusetts, a town located 14 miles northeast of Boston. Today, it is home at the U.S. offices of Starrag in Hebron, Kentucky.
Fastems Group will host an online Open House & Conference entitled "Productivity Beyond Machine Tending" that will showcase the latest developments in automation and surrounding technologies.
The F-35 Lightning is one of the most complex and lethal combat fighter jets in the world, and this machine is constructed with thousands of precision components. Starrag machinery are used to produce some of the most complex components on these precision jets.
Contract programming houses are an excellent resource for shops with overloaded programming departments, a troublesome project, or are venturing into five-axis territory for the first time. Ron Branch, vice-president of 5th Axis CG Inc. shared valuable insights about machining optimization with Gene Granata, Vericut product manager at CGTech.
When it comes to designing, CAD software has its place, but purchasing and maintaining multiple CAD licenses can be expensive. Kisters offers a solution for supplying CAD to multiple users.
When it comes to designing, CAD software has its place, but purchasing and maintaining multiple CAD licenses can be expensive. Kisters offers a solution for supplying CAD to multiple users.
The Bell Helicopter Drive Systems Center (DSC) in Arlington, Texas, can never be confused with anything “little.” It’s a huge facility, filled with the latest milling, drilling, and boring technologies. In fact, some newly installed equipment is making some of the company's biggest components in its history.
The Bell Helicopter Drive Systems Center (DSC) in Arlington, Texas, can never be confused with anything “little.” It’s a huge facility, filled with the latest milling, drilling, and boring technologies. In fact, some newly installed equipment is making some of the company's biggest components in its history.
The Bell Helicopter Drive Systems Center (DSC) in Arlington, Texas, can never be confused with anything “little.” It’s a huge facility, filled with the latest milling, drilling, and boring technologies. In fact, some newly installed equipment is making some of the company's biggest components in its history.
The Bell Helicopter Drive Systems Center (DSC) in Arlington, Texas, can never be confused with anything “little.” It’s a huge facility, filled with the latest milling, drilling, and boring technologies. In fact, some newly installed equipment is making some of the company's biggest components in its history.
Experience maximum productivity and turning efficiency with Tungaloy’s TurnFeed on steel. Engineered with a unique cutting edge for high-feed machining, this tool boasts double clamping technology for unparalleled rigidity and performance. The WPMT-ML Trigon insert with ML chipbreaker minimizes cutting force, while producing thin, manageable chips. Perfect for a broad range of applications, from roughing to finishing, thanks to its high versatility and resistance to wear and chipping. Transform your machining process today.
Join us for an Ask CTE Contributors webinar led by industry veteran Tom Kowalski, Regional Manager for EMUGE-FRANKEN USA, when he provides invaluable insights on "Avoiding Tap Breakage with These Five Tips". Designed for manufacturers spanning all industries, this webinar will delve into the intricacies of tap selection, drilling considerations, and crucial decision-making that EMUGE-FRANKEN uses for optimizing thread quality and tool life – and avoiding the dreaded broken tap!
Register to watch the recorded webinar on-demand. Join Cutting Tool Engineering for a one-hour webinar based on this month’s cover story, “A Fluid Choice.” The article examines the options for high-pressure coolant when deep-hole drilling.
Take advantage of discounted pricing and special offers on all of our best-performing milling, grooving, turning, parting, threading, and drilling tools!
Take advantage of discounted pricing and special offers on all of our best-performing milling, grooving, turning, parting, threading, and drilling tools!
Take advantage of discounted pricing and special offers on all of our best-performing milling, grooving, turning, parting, threading, and drilling tools!
Take advantage of discounted pricing and special offers on all of our best-performing milling, grooving, turning, parting, threading, and drilling tools!
Sold by Germany-headquartered Chiron Group, the refrigerator-size Micro5 machining center is designed to machine small and delicate parts for industries like medical, jewelry, watchmaking and electronics. The five-axis machine can handle workpiece sizes up to 50 mm x 50 mm x 50 mm.
The webinar, which is based on the "Tiny Drillers" feature published in the August issue of Cutting Tool Engineering magazine, delves deeper into the products and strategies recommended for deep-hole microdrilling by Kennametal Inc. and Sandvik Coromant Co. In addition, a representative from MAQ AB discussed the company's vibration-damped turning tool that is 8 mm in diameter, which was the subject of a sidebar to the main feature article in CTE's August issue.
Not all titanium is alike. Depending on whether it is pure titanium or alloyed titanium, the chip removing process behavior differs. For these challenges, Mikron Tool has developed drills tailored to specific titanium grades that can machine titanium safely — with higher cutting performance results, longer tool lives and excellent hole quality. The webinar, which is presented by Clive Komlenic, sales director, East, for Mikron Tool, addresses chip formation, torque, material properties, overheating and Mikron’s latest state-of-art drill series technologies aimed at machining titanium.
During Eastec 2023, Kevin Swint, territory sales representative for VEKTEK, highlighted the company's new Auto-Coupler device for automating the hydraulic connection from the power supply to a workholding fixture, as well as VEKTEK's Advanced Automation Workholding Pump.
Guhring Inc., which featured several product lines at its booth during Eastec 2023, reviewed the company's newest offerings for drills, endmills, thread mills, taps, grooving tools, and a tool management vending solution.
In addition to featuring its Cut F 600 wire EDMing machine and Mill S 200 U five-axis linear drive machine, GF Machining Solutions highlighted the micromachining capabilities of its Microlution product line.
Craig Fischer, plant manager for JM Performance Products Inc., highlighted some of the company's newer products, including BT30 retention knobs, that were on display at the company's booth during Eastec 2023.
CTE Publisher Dennis Spaeth asks MIKRON Tool's Clive Komlenic, sales director, East, about the company's new micro milling tool, the CrazyMill Cool Micro. The new cutter is said to answer their customer's desire for a micro tool that displayed a lot of the same characteristics as MIKRON's larger mills that start at 1 mm.
Martin Dillaman, global manager of engineering/applications for Greenleaf Corp., recaps and takes questions regarding "Making the Grade," a feature article published in the April 2023 issue of Cutting Tool Engineering magazine that discusses how the use of the right carbide inserts helps overcome any issues that might arise when rough turning steel.
Join Cutting Tool Engineering and UNISIG CEO Anthony Fettig for a 30-minute webinar based on an article in the March 2023 issue of CTE magazine that offers a detailed overview of what deep hole drilling entails.
Take advantage of discounted pricing and special offers on select tools across our milling, drilling, turning, and grooving lines. Boost productivity, simplify tool inventory, and decrease downtime with Tungaloy’s ADDForce accelerated lines. Headquartered in Japan, we provide our products to customers all over the world in automobile, construction, aerospace, medical, power generation, infrastructure, and heavy industries.
AddMultiTurn – Front turning, back turning, profiling, and face turning with ONE SINGLE TOOL. Tungaloy's 6-corner inserts with the company's ultra-secure Y-PRISM clamping design for high versatility, economy, and productivity. Available in 80° or 35° corner angle.
Cutting Tool Engineering's July 2022 issue will focus on how shops can meet demand for stringent boring operations. Bores must be machined with micron accuracy and maintain critical tolerances in low- and high-volume manufacturing applications. To supplement this report online, CTE will address some of these solutions during its Ask The Experts webinar scheduled for 10 a.m. (CDT) on Wednesday, July 20th. The Ask The Experts panel will consist of Rigibore Inc. President Anthony Bassett and BIG DAISHOWA Inc. Senior Product Specialist Matt Tegelman.
Marzel Neckien, president of W Machine Works, San Fernando, California, invested in smart machine monitoring from FactoryWiz that enabled the shop to collect raw machine data and better understand what was happening on their shop floor.
Rollomatic USA and Strausak featured two new tool grinding machines during its three-day open house held Nov. 9-11 at Rollomatic's Mundelein, Illinois, facility.
Rollomatic USA and Strausak featured two new tool grinding machines during its three-day open house held Nov. 9-11 at Rollomatic's Mundelein, Illinois, facility.
Rollomatic USA and Strausak featured two new tool grinding machines during its three-day open house held Nov. 9-11 at Rollomatic's Mundelein, Illinois, facility.
In addition to showing off the company's new AutoMarkX automated laser etching machine, ANCA CNC Machines President Russell Riddiford highlights new features of its FX7 Linear machine for medium to light manufacturing.
In addition to showing off the company's new AutoMarkX automated laser etching machine, ANCA CNC Machines President Russell Riddiford highlights new features of its FX7 Linear machine for medium to light manufacturing.
Marubeni Citizen-Cincom Inc. Applications Engineer James Sabatino visits with Cutting Tool Engineering Publisher Dennis Spaeth, who visited the company's booth during EASTEC 2021 to learn more about the Miyano BNE-MYY fixed headstock type CNC automatic lathe.
Gorilla Mill President and Owner Kevin Cranker offers Cutting Tool Engineering a quick tour of the company's booth at EASTEC 2021, highlighting two new Gorilla Mill lines: the Arsenal' lines during Cutting Tool Engineering's EASTEC 2021 booth visit. Cranker begins the tour by featuring the company's new Arsenal line of Picatinny cutters along with a new line of Lemur chamfering mills.
For Cutting Tool Engineering's EASTEC 2021 booth visit with Mikron Tool, Regional Sales Manager Clive Komlenic talks about the company's new CrazyMill Cool Plunge & Slot square and corner radius mill as well as its new line of small diameter micro mills (0.2 to 0.9 mm three-flute and 0.4 to 0.9 mm four-flute).
For Cutting Tool Engineering's EASTEC 2021 booth visit with Mikron Tool, Regional Sales Manager Clive Komlenic talks about the company's new CrazyMill Cool Plunge & Slot square and corner radius mill as well as its new line of small diameter micro mills (0.2 to 0.9 mm three-flute and 0.4 to 0.9 mm four-flute).
AutoMarkX is an automatic stand-alone laser marking station replacing manual and labour-intensive processes. It is AIMS compatible which means it could work in a fully automatic mode without human intervention, if required.
This short video showcases the new TURNPWR control as a workshop-oriented turning control that enables the user to program conventional machining operations right at the machine in an easy-to-use conversational programming language. It is designed for turning machine tools with up to two axes.
Beckett Packaging manufactures and stocks a full range of Round Telescopic Plastic Tubes. Durable, reusable and resistant to moisture, this packaging will allow for storage of various tool lengths.
The CERATIZIT WTX-HFDS solid carbide drill with Dragonskin coating achieves new levels of quality, hole tolerance, and positioning accuracy, with low burr formation while entering and exiting the hole. The core stability of the drill is retained with optimum cooling via four internal spiral coolant holes making the drilling process safe and effective.
Sandvik Coromant offers a deep hole drilling strategy using its CoroDrill 861-GP and 861-GM drills in this brief video supplement to "A Happy Medium," a feature article in the October 2021 issue of Cutting Tool Engineering that delves into effectively drilling austempered ductile iron.
YG-1 USA's new FM10 PNMU face milling platform, which is featured in this brief video demonstration, combines multi-corner face milling performance with high-feed capabilities.
Designed for extreme drilling in steels, Guhring’s RT100 XF drill family delivers. The carbide grade developed for the RT100 XF balances hardness and toughness.
The ORBITOOL® deburring tool is designed for in-process deburring of crossholes. The flexible shank and protective ring enable a unique cutting action that automatically protects all critical surfaces, while selectively removing material only at the burred intersection edge.
Tri-V Tool and Manufacturing Co. doesn't turn down work or shy away from challenging parts. To meet customer demands, they’ve added more-sophisticated and advanced horizontal machining centers, an automated pallet system and multi-tasking part processing from Mazak.
Watch 2D Adaptive clearing paired with SwiftCARB's coolant through AV series Rampmill rip through aircraft grade aluminum @ 375 IPM on a Haas VF2-SS. ALL of our tools are proudly made in the USA.
Tungaloy’s TungFeed-Blade is an extremely rigid modular blade series for grooving and parting applications. TungFeed-Blade consists of a triangular CHGP style modular blade with three insert pockets which holds a CHTBR/L robust style tool block. Intended for high feed grooving and parting, the TungFeed-Blade system extends insert life, improves surface finish, and part straightness, while significantly reducing cycle time.
Star Cutter’s NXT 5-axis Tool Grinder is a versatile 5-axis CNC machine, features a small footprint and a large grind zone. The machine can run small and large diameter wheels and is designed in a modular fashion that offers quick adaptation to application requirements.
Tungaloy’s TungFeed-Blade is an extremely rigid modular blade series for grooving and parting applications. TungFeed-Blade consists of a triangular CHGP style modular blade with three insert pockets which holds a CHTBR/L robust style tool block. Intended for high feed grooving and parting, the TungFeed-Blade system extends insert life, improves surface finish, and part straightness, while significantly reducing cycle time.
Two technologies, one machine: The new VOLLMER VHybrid 360 combines the strengths of an innovative grinding machine and a proven powerful erosion machine. Allowing you to switch between the two functions in no time! Efficient processing and powerful machining of carbide tools with diameters of up to 50 mm.
Two technologies, one machine: The new VOLLMER VHybrid 360 combines the strengths of an innovative grinding machine and a proven powerful erosion machine. Allowing you to switch between the two functions in no time! Efficient processing and powerful machining of carbide tools with diameters of up to 50 mm.
CNC Software Inc., Helical Solutions LLC and Makino Inc. — a software developer, cutting tool maker and machine builder, respectively — share the results of their joint R&D project that began with an email introducing a new high-efficiency six-flute endmill with a chipbreaker. This report is a video supplement to the Get With The Program column in the August 2021 issue of Cutting Tool Engineering magazine.
CNC Software Inc., Helical Solutions LLC and Makino Inc. — a software developer, cutting tool maker and machine builder, respectively — share the results of their joint R&D project that began with an email introducing a new high-efficiency six-flute endmill with a chipbreaker. This report is a video supplement to the Get With The Program column in the August 2021 issue of Cutting Tool Engineering magazine.
Cutting Tool Engineering recently organized and hosted a Question & Answer style webinar with industry experts from Walter AG and RobbJack Corp. exploring the difficulties associated with machining aluminum. Terry Iverson, President and CEO of Iverson & Company, a sales, service and precision machine tool rebuilding company, moderated the event. Our panelists included Jim Dale, Component Manager Aerospace, Walter AG, and Mike MacArthur, Vice President of Engineering, RobbJack Corp.
Tungaloy’s TungCut series of grooving and parting tools now offers TungFeed-Blade, an extremely rigid modular blade series for grooving and parting applications.
The new DB133 drills, with their 140° point geometry, are available in diameter range from 1/32-5/64 in. and 0.5 to 2.95 mm. Length to diameter ratios (L/D) of 5, 8 and 12 x Dc are standard.
The new DB133 drills, with their 140° point geometry, are available in diameter range from 1/32-5/64 in. and 0.5 to 2.95 mm. Length to diameter ratios (L/D) of 5, 8 and 12 x Dc are standard.
The Flex drills are available in steps of one hundredth millimeter for drilling depths of 50 x D, as well as the "shorter" lengths of 20 x D and 30 x D.
The Flex drills are available in steps of one hundredth millimeter for drilling depths of 50 x D, as well as the "shorter" lengths of 20 x D and 30 x D.
Video highlights the IMCO Streakers M2 Series, which includes the M223 second generation Streaker end mill for machining aluminum alloys and the M233 roughers that plow through aluminum alloys while using 20% less power.
First Three-Laser-Diode Engraving Laser Head — The newest addition to our family of industrial cutting and engraving laser heads is arguably the most versatile engraving laser on the CNC market. Boasting a real 15 W of optical power as well as a novel design, this is the first compact CNC laser head that not only marks metal, but deep-engraves it.
First Three-Laser-Diode Engraving Laser Head — The newest addition to our family of industrial cutting and engraving laser heads is arguably the most versatile engraving laser on the CNC market. Boasting a real 15 W of optical power as well as a novel design, this is the first compact CNC laser head that not only marks metal, but deep-engraves it.
Join Zoller's tool inspection solutions experts, Werner Lueken & Matt Brothers, for a special edition of the ZOLLER75LIVE event series on May 19/20 as we unveil the latest ZOLLER Innovation in tool inspection — the »genius« — during a live broadcast from our North American Headquarters in Ann Arbor, Michigan.
At The Grinding Doc, we put together this short video with some of our more popular electron-microscope photos. Take a look. It might just change how you see grinding.
A Dormer-branded tool designed for stainless steel is the Force M drill, which has a micrograin carbide substrate and a multilayer TiAlN coating. The drill has an S-shape, modified four-facet, split-point geometry to reduce cutting pressure with honed corners and cutting edges so they do not chip when starting a hole.
Schwanog’s PWP broaching system reportedly can produce internal and external shapes, such as serrations, splines, hexagons and keyways, on CNC lathes with a c-axis. The system includes an insert ground to create the desired shape, a retaining screw and a steel toolholder.
Schwanog’s PWP broaching system reportedly can produce internal and external shapes, such as serrations, splines, hexagons and keyways, on CNC lathes with a c-axis. The system includes an insert ground to create the desired shape, a retaining screw and a steel toolholder.
After a long hiatus due to the COVID-19 pandemic, The Grinding Doc video series on Cutting Tool Engineering's website resumes with a special two-hour episode about Cylindrical Master 2020, an Excel program developed by Dr. Jeffrey Badger, aka The Grinding Doc.
As a pioneer in the industry, Tungaloy has three decades of know-how developing the most efficient solutions for High-Feed Milling. Feed the speed with Tungaloy!
CTE and the RobbJack Corporation in November 2020 presented a webinar titled, "Tips to Improve Performance by 500% When Machining Medical Parts." Presented by Mike MacArthur, RobbJack's vice president of engineering, the webinar examines new cutting technologies and strategies that solve many of the difficulties experienced by shops machining many materials specific to medical machining, including cobalt-chrome, titanium, stainless steel, PEEK and many others.
You are looking for a powerful, flexible, reliable, and rigid tool and cutter grinding machine with an easy-to-use control and a variety of available options, including part loading and tool changing automation.
You are looking for a powerful, flexible, reliable, and rigid tool and cutter grinding machine with an easy-to-use control and a variety of available options, including part loading and tool changing automation.
Abrasive Technology Inc. discusses how superabrasive grinding wheels and tools with electroplated bonds are able to maintain tight-tolerance forms, provide freer cutting, and hold form or profile from the first cut to the last. In addition, the tools can be stripped and replated.
Nachi America Inc. (Cutting Tools) features the Aqua Revo Oil Hole Drill series in a brief video that offers an overview of the endmill's oil-hole geometry, material and coating. Designed for shops that require high-efficiency machining, the Aqua Revo drill series reportedly will improve productivity and reduce costs.
Tungaloy America Inc. demonstrates the hard turning capabilities of its T-CBN, AH8000 and LX11 insert grades in a two-minute video that runs through a series of turning operations. The video also provides recommendations for which insert grades to use for continuous, light interrupted and heavy interrupted turning applications.
Platinum Tooling Technologies recently created a video highlighting the products the company would have exhibited at its booth during IMTS had the 2020 trade show not been canceled due to the pandemic.
Platinum Tooling Technologies recently created a video highlighting the products the company would have exhibited at its booth during IMTS had the 2020 trade show not been canceled due to the pandemic.
View video presentations by ModuleWorks and Open Mind Technologies USA to learn more about hybrid manufacturing. The videos are presented here as a video supplement to the hybrid machining article in the October 2020 issue of Cutting Tool Engineering.
ProvenCut recipe 586 struck a wonderful balance, machining a piece free of chatter and yielding an extraordinary finish using a YG-1 V7 PlusA six-flute endmill held in a Lyndex-Nikken SK16 collet holder. The 2D contour finishing operation was programmed with Autodesk Fusion 360 and run at 210 m/min. (690 sfm) at 0.015 mm feed per tooth (0.0006" feed per tooth) with a 0.203 mm (0.008") radial DOC and 63.5 mm axial DOC.
KYOCERA SGS Precision Tools (KSPT) recently introduced a new suite of 8 Picatinny Rail form tools. The innovative designs are inspired from largely successful high performance end mills in the current SGS portfolio. The SGS Picatinny rail portfolio has been carefully designed for material specific applications to service the firearms industry.
Jeffrey Badger, Ph.D., aka The Grinding Doc, offers a light-hearted quick overview of "The Book of Grinding," which he published for shop employees who want to educate themselves about grinding. Watch the 104th episode of the Grinding Doc video series.
According to Manager Scott Vyhlidal, Tri-V Tool and Manufacturing Co. in Omaha, Nebraska, never turns down work or shies away from a challenging part and will give any reasonable venture a try even as those jobs become increasingly more complex.
With its GCX Linear machine, ANCA CNC Machines brings a complete solution for manufacturing and sharpening skiving cutters as part of a comprehensive gear cutting tool package.
Tungaloy's TungEight-Mill face milling cutter is for extremely light cutting with low power consumption, perfect for low rigidity and low horsepower machines with a BT-30 connection. TungEight-Mill incorporates single-sided positive inserts with eight economical cutting edges for heavy roughing to mirror finishing of various material faces.
The L20XII ATC by Marubeni Citizen-Cincom Inc. provides an environment in which tool setting for machining several types of workpieces can be completed in a single setup.
Is it possible to change heavy workholding in one minute? The answer is absolutely with the centroteX S from Hainbuch America Corp. The changeover system features ergonomic handling, resists contamination and provides a short return on investment.
The A Brand ADO-TRS from OSG USA Inc. is a high-feed, three-flute carbide coolant-through drill. Patented geometry permits stable chip ejection even with less chip pocket space, which is inherent in three-flute drills.
Do you want to grind carbide tools and erode PCD tools with high productivity? The new VHybrid 360 from Vollmer of America Corp. combines the strengths of an innovative grinding machine and a proven, powerful erosion machine.
Dr. Jeffrey Badger provides a simple, if not pretty, solution to a nasty cylindrical grinding problem — when the side of a grinding wheel meets a flat surface. Watch the 103rd episode of the Grinding Doc video series.
UNISIG, Menomonee Falls, Wisconsin, demonstrates why trepanning is beneficial when drilling deep holes that are too large for high-pressure coolant drills or gundrills. Utilized in the aerospace, defense, material production, as well as oil and gas industries, trepanning reportedly offers higher productivity in many applications and uses less power than other drilling strategies.
Presented as a video supplement to Cutting Tool Engineering's July 2020 article that addresses the need for part manufacturers to work with toolmakers to learn about the wide range of tool options available today, "Illuminating Aluminum" offers two machining demonstrations from LMT Onsrud LP, Waukegan, Illinois, and RobbJack Corp., Lincoln, California.
For the 102nd Grinding Doc episode, Dr. Jeffrey Badger covers the impact that thermal softening, residual tensile stresses and rehardening burn have on fatigue life in steel workpieces.
Jeffrey Badger, Ph.D., takes a detailed look at the impact different grinding approaches have on cup wheel wear in the 101st episode of the Grinding Doc video series.
ProvenCut recipe 551 shows how to achieve a high material removal rate while maintaining a reliable cut using a light-duty machine with a 6.35 mm (0.25") endmill to slot 4140 alloy steel.
Iscar Metals Inc. in early March presented a series of milling and drilling demonstrations during the company's 2020 Milling & Holemaking Seminar at its Tech Center in Charlotte, North Carolina.
Using a Tormach 1100 CNC mill, ProvenCut demonstrates Recipe 502, a Fusion 360 adaptive roughing strategy run at 12.2 m/min. (40 sfm) and 0.033 mm/tooth (0.0013 ipt) with a 15.875 mm (0.625") axial DOC (ap) and 0.508 mm (0.02") radial DOC (ae). The demonstration shows a standard four-flute carbide endmill machining 8620 alloy steel hardened to 55 HRC.
The MMC collet chuck is precision ground and pre-balanced to 30,000 RPM at G2.5 with runout accuracy of 3 microns at 4 times the diameter – ensuring accuracy and reliability during high-speed operations.
These bumpers are available in “off-the-shelf” sizes, as well as special cut to custom requirements. Bumpers are most often used in material handling, assembly and manufacturing operations to guide, stop and support parts as they are moved and transferred. Fairlane Products maintains a large inventory of products and they are an economical alternative in many applications to eliminate the need for custom engineered molded components.
Flexibility is a key feature of the tap grinding process on the TapX. The specially designed machine and powerful ToolRoom software ensure a vast range of tap types and sizes can be designed and manufactured in one set-up. Combine this with the benefits of quick changeover time and it's not hard to see how TapX can increase productivity and reduce lead times.
The FX7 ULTRA not only grinds tools faster than other machines, but also produces tools with both finer surface finishes and greater accuracy — which means superior tool performance and quality.
The AA3100 series is designed as a drop-in replacement for hydraulic or pneumatic actuators. These legacy approaches waste excess energy and floorspace required for compressors, while adding costly and complex mechanical components. In the case of pneumatics, they can leak and create messes on the plant floor. To simplify replacement of these devices, the AA3100 devices leverage an ISO 15552 flange size and bolting points on both sides as well as an external thread mount on the shaft end of the spindle to mount ball heads, clamping hooks or other common adapters.
The use of 8620 ensures that the components will work harden over time, rather than becoming brittle as is the case with the use 9310 alloy steel. Single point threading ensures that the threads are balanced (lead-in/lead-out at 180 degrees) which is very difficult to achieve when rolling threads. Full depth is also attained for each thread. Because all machining is done with a single set-up, concentricity is achieved.
Two coolant through tools with top and bottom outlets for output pressure of up to 340 bars.
Significantly improves insert tool life. Quick, change fast and easy adapter indexing. User-friendly with a single clamping screw. No set-up time after blade or pocket indexing. Can be used next to the spindle or next to a shoulder as the square adapter and tool shank align with no protrusions. Economical adapters with 4 pockets for TANG-GRIP 2,3- and 4-mm width inserts.
Suitable for all TANG-GRIP inserts including high feed inserts. Designed for higher productivity.
The tables can be bolted together to meet varying length requirements. The legs are equipped with leveling pads that can be adjusted independently from 25 inches to 37 inches. The tables’ precision machined steel rollers have durable roller ball bearings to make movement fast and easy.
A key advantage of the CA115P/CA125P series is its expansive lineup of chipbreaker options covering everything from finishing to roughing, ensuring optimal performance and productivity across numerous applications. Kyocera is also introducing the new PMG chipbreaker design for optimal medium to roughing efficiency with lower resistance and protection against chip entanglement when machining steel.
The core components of the machine stayed the same. The spindle columns were repositioned to replace the gantry mechanism. This one change allowed for several previous components to be removed, making the machine more open and maintenance-friendly. The main change is that we have incorporated a Fanuc robot within the machine for the movement of parts.
The PR115S/PR120S series features Kyocera’s new MEGACOAT TOUGH HRSA proprietary coating technology, offering exceptional endurance and maximum tool life for machining heat-resistant super alloys (HRSA). The inserts consist of four distinct layers.
hydrostatically guided slides are wear-free and thus have an unlimited service life. The hydrostatically guided linear slide units are characterised by high reliability, long-term availability and low service costs. Since these properties exist independently of the service life, the machine end-customer can produce more effectively and economically in the long term.
Rollon´s TLS Series actuators´ unique combination of high stroke to closed length ratio, synchronized drive system, simple mounting, and minimal maintenance requirement empowers designers to easily optimize their machine footprint or floor layouts for a wide range of industrial equipment including CNC, part transfer, and assembly machinery.
Utilizing ANCA’s machine platforms with a robot cell, blanket grinding offers flexibility across a range of tool sizes and applications. Blanket grinding allows for full automation of tools of similar geometries, by consolidating all tool grinding processes into one single machine. A batch of complete finished tools can be produced without interruption directly from lengths of ground bar stock with no operator intervention.
With the synchro-use dual actuators, the two carriages move toward each other when the handle shaft is turned clockwise. The two carriages move away from each other when the handle shaft is turned counterclockwise. As with the standard linear actuators, they can be used with simple manual adjustments without complex processes of parts selection, design and assembly. The internal parts, as well, are protected from dust by an aluminum profile body and dustproof sheet.
The MOTIACT mechatronic gripper series is the ideal solution for performing precise, consistent, and accurately monitored gripping operations for moving parts, pallets, and chucks in and out of CNC machines and automated work cells. These first-in-class grippers are equipped with an incremental measuring system to guarantee adjusting gripping pressure, linear positioning, and speed control as standard features. All models feature a Profinet or I/O link interface to ensure seamless integration into existing systems.
The combination finishing machine is really two machines in one because it can handle a multitude of jobs that include contour part finishing, flat stock finishing, polishing, grinding and deburring—virtually any finishing operation. The belt arm adjusts vertically, horizontally and any position in-between.
The link between the physical gearbox and the digital world is established via a data matrix code (DMC), a 2D code on the gearbox nameplate. This can be scanned via smartphone or tablet, for example. Alternatively, access is possible via a web portal on the Neugart homepage (www.neugart.com).
The ultrashort pulse laser marks in the deepest, matt and non-reflective black without generating significant heat input on the workpiece. Even through further processing steps, such as passivation, the marking remains reliably legible and corrosion resistant. Due to the very short pulses down to the femtosecond range, in combination with high pulse energies, the system marks various stainless steels, titanium and a variety of plastics.
WDS’ clevis fork brackets enable ISO 6432 actuators to connect and drive a host of machinery or devices. Available in 6 mm and 8 mm bracket pin sizes, three connection styles are available. The detent pull pin features a spring-loaded ball that secures the fastener, providing a high level of security, while the quick release pin enables easy fastening and removal.
SINAMICS S210 offers DC link coupling on 3-phase units for increased power efficiency on multi-axis applications. Corresponding SIMOTICS highly efficient synchronous motors feature high-resolution 22- or 26-bit absolute encoders, single or multi-turn. One-cable connectivity is standard and all motors and feature IP64, IP65, IP67 or IP69X protection. Easier setup and selection are assured with the integrated EMC filter and braking resistor.
Diatool does not limit the times a reamer can be reconditioned, providing an even longer service life of the reamer with no compromise in tool life or cutting quality. Offering standard deliveries of 4-6 weeks and cost savings of 40 percent over new, Diatool’s Reamer Reconditioning Service is ideal for machining operations struggling with long lead-times or non-responsive tooling vendors.
SINAMICS G220 is the first drive to join the Siemens Xcelerator portfolio, the Siemens-wide business platform for digital transformation. SINAMICS G220 drives are an integral part of the TIA Portal and feature a digital twin in Startdrive, the drives commissioning tool from Siemens. This allows the behavior of the drive to be tested and optimized before the hardware is available. SINAMICS G220 has an integrated web-server for commissioning which eliminates the need to install software or an app on a PC or mobile device. This saves time and makes drive setup very intuitive and extremely user-friendly.
Easy setup is assured with the electronic type plate on the 1FL2 motor and one-button tunning in the S200 drive. The integrated brake resistor and integrated holding brake control add to the functions in the S200 servo-drive. High durability is designed in with the coated circuit boards (3C2) in the S200 and IP65 motors with metal connection solution. Built-in under-voltage protection is further provided.
QL2 features heavy duty, all steel body – treated with Jergens Mcoat for superior wear resistance and durability even in harsh environments. The system features a floating and opposing clamping wedge assembly (with sealed wedge bodies); an Acme threaded screw for increased strength and long life; O-ring lifters for positive separation of top tooling; and versatile standard mounting options. QL2 is Made in the U.S.A. and has a Jergens patented design.
Metal parts packaged in Eco-Corr Film® receive ongoing protection against salt, excessive humidity, condensation, moisture, and aggressive industrial atmospheres. In addition to serving as a physical barrier to the elements and inhibiting corrosion on metals in direct contact with the film, Eco-Corr Film® also contains Vapor phase Corrosion Inhibitors that vaporize and then condense on all accessible metal surfaces within the enclosed package to interrupt the corrosion reaction between metal, oxygen, and an electrolyte.
Dia-Strip and Dia-Sheet lapping and polishing film incorporates pure virgin diamond powders in their highest concentrated forms. This slows for maximum material strength, durability, and performance. The powders are first expertly graded for uniformity, and then held into place by a thin nickel. With this approach, 90% of the grains are left exposed for cutting, yet are unable to escape the film due to the strength of the bonding agent. This unique construction makes Dia-Sheets and Dia-Strips highly durable, yet also flexible, bendable, and formable.
STUDER has brought two new cylindrical grinding machines to the North American market with the release of the S100 and S36. BLOHM continues its tradition of customer-centric surface and profile grinding innovation with the release of the PLANOMAT XT Essential. WALTER is focused on packing more tool grinding functionality into a compact space with the new HELITRONIC G200 and HELITRONIC MINI PLUS.
With the ANCA RFID (Radio Frequency Identification) regrinding solution, tools of various types and diameters and from different orders can be dynamically loaded, rather than having to sort them by diameter or customer as was previously necessary in mixed batches.
The Reliable Uberlight comes in black or white and 3 styles: with a convenient clamp mount to easily mount on any machinery or worktable, with a 7.75” base to prevent tipping, or a direct table mount, (black only, shown below. With its 26.5” silicone gooseneck and 270 degree rotational head the Reliable Uberlight allows light precisely where needed with a great hold. The 4.75” LED panel does not create glare or flickering and provides up to 60,000 hours of use and 240% more luminous efficiency. All provided with a 6’ USB cord and adapter.
The bumpers, commonly identified as RB-516 come in a variety of mounting options such as tapped hex shoulder and threaded, stud mount, and steel plate mounted. They come in black neoprene, white nitrile, or colored urethane. Diameters sizes run from ¾ in. to 2 ¼ in. with metric sizes available from 19-57 mm.
Data from all gauges in the Q-Span System – including thread gauges, robotic calipers, LVDT probes, drop gauges, bore gauges, laser micrometers, vision system, 2D telecentric profilers, and more – is combined into one convenient output for statistical process control (SPC). Data from any or all gauges can be used in real time for in-process decision making and process monitoring.
During the rebuild process, AP&T technicians disassemble and thoroughly examine the press. They replace worn parts and outdated systems and components before reassembling the press and performing a test run and safety check. All exchanged parts are covered by AP&T's new-part warranty.
The cell has a 6-Axis FANUC M-10iD/12 Robot with 4.7' (1,441 mm) reach, capable of handling a maximum load of 26.5 lbs (12 kg). The GRC-R12 features a pneumatic single-or double-gripper system. The drawer feed system can have up to six drawers that can be unloaded and reloaded while the robot cell and machining center are in operation. With GROB’s unique machine design, excellent chip control inside the machining center allows for long periods of unmanned operation without faults. Offering high customizability, customers may select from capabilities such as a blowoff box, SPC drawer and an alignment station.
The Truing Parameters Calculator is the result of a 3-year collaboration between Rush Machinery, the International Grinding Institute, and Dr. Jeffrey Badger, the ‘Grinding Doc’. Rush Machinery commissioned the project that was later presented at the 2008 CIRP General Assembly in Tokyo by Dražumerič, Badger, Klement, and Krajnik titled “Truing of Diamond Wheels–Geometry, Kinematics and Removal Mechanisms,” published in the CIRP Annals, volume 57, pages 345-348.
DESTACO has designed its cobot tooling solutions for simplicity and ease of use with off-the-shelf availability via kits that feature all of the end-user selected accessories, along with the hardware and tools needed for installation, reducing the need to consult an application engineer. All of the tooling solutions are compatible with cobots that have an ISO 9409-1-50-4-M6 end-of-arm mounting pattern. Blank robot and tool plates are offered for those who wish to use their own mounting patterns.
KBC Tools & Machinery is stocking Aircat pneumatic straight die grinders, extended die grinders, angle die grinders, impact wrenches, ratchets, reversible drills, saws, and impact wrenches in ½” and 3/8” capacity, 3” reversible cut off tools, and hammers – all with feather triggers and high RPM in Canada and the US.
WDS Components’ castor range extension includes a new stud fitting design with an M12 size threaded shaft that extends installation flexibility. The stud fitting design joins the existing bolt hole style, as well as a variety of castors with a plate fitting attachment. The castor design also includes a swivel wheel action, making them easy to operate across various surface types, as well as a foot-operated brake mechanism.
The dual gripper system on the versaLoad allows manufacturers to reduce part loading times by as much as 50% when compared to a single gripper setup. This allows the automation cell to operate with maximum efficiency, enabling versaLoad users to boost productivity without having to increase headcount.
There are two stocked and standard product offerings where gundrills are delivered within 24 hours of the order. The SFGD Express program is for Single Flute Gundrills in diameters from 0.1250” - 0.7500” (3.175mm - 19.050mm) and lengths up to 48” (1219mm). The SCGD Express program is for Single Flute Solid Carbide Gundrills with standard ½” steel shanks in diameters from 0.0355”- 0.1969” (0.902mm - 5.000mm) in lengths from 4”- 12” (102mm - 305mm), depending on the tool diameter.
Among the additions are new models of the company’s Carbide Micro Grinding Mandrels for optimized precision micro machining accuracy and performance. Carbide Micro Grinding Mandrels are compatible for use with Tungsten Carbide, fiberglass, stone, marble, ferrite, composites, non-ferrous metals, industrial ceramics, rubber, reinforced plastics, glass, and other hard abrasive materials. Offered in both Diamond and Borazon Jig types, the grinding mandrels are further available with a choice of either 500/600 or 325/400 grit, as well as either a 0.016”, 0.020”, or 0.02” head size.
VpCI-126 PCR offers excellent performance, protecting metal parts from all types of corrosion, including rust, stains, tarnish, white rust, and oxidation for up to 5 years.* Metal parts packaged in Cortec VpCI-126 PCR receive continuous protection from salt, excessive moisture, condensation, aggressive industrial atmospheres, and dissimilar metal corrosion.
Electrak XD linear actuators are available immediately as a compact, fully integrated unit, including the motor, drive, IP-rated housing, control architecture, diagnostic features and more. The end result is a "plug and play" actuator that saves the designer money and time.
The compact stainless steel adjustable bracket can be installed into a customer’s process. Operations requiring both hands to package, test or assemble parts now remain static free. The nozzle is equipped with an LED indicator to assure proper functionality while employing EXAIR-engineered air nozzles to maximize efficiency and meet OSHA requirements for sound level and dead-end pressure. Made from durable static dissipative polycarbonate and featuring a non-marring nozzle, the Intellistat assures its usefulness in applications such as PCB or electronics manufacturing.
Waterjet cutting works as simply as it is effective: the cutting head directs a fine jet of water at high pressure of up to 6,000 bar, a jet diameter of 0.38 to 1.02 millimeters. In this stress-free cutting process, the material particles close to the surface are cut off without any heat being introduced into the material. This process is an optimal solution for temperature-sensitive and thick materials with complex geometries.
The RFID transponders are available as freely writeable and preconfigured versions. A transparent window on the PITreader card enables users to still read the LED status indicator when the card is held up to it. If the company already uses RFID-capable cards, these can also be used in conjunction with PITreader card unit. In this case, users need only one card for multiple functions.
The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.
Thomson compact linear systems are appropriate for applications requiring high-accuracy linear axes in confined spaces, such as 3D printers, microscope stage managers, medical pipetting systems and semiconductor manufacturing. They are available with NEMA motor sizes between 14 and 23; stroke lengths of up to 40 in (1000 mm); and load capacities up to 2091 lbs (9300 N).
The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.
With CenterMaster, the user simply clamps a radio dial gauge into the workspace and sets it to the quill. The gauge and machine wirelessly communicate, automatically adjusting the holder along the X axis. The system then guides the operator through adjusting the Y axis via the machine’s touchscreen display.
Quick release clamp fasteners help increase productivity by reducing set up times, eliminating errors in assembly and installation and simplifying procedures. They are ideal for frequent set ups, regularly or to reconfigure production equipment. Most specifically, these fasteners may be used in automation to attach conveyors, star wheels, guide plates, shooters, pushers, handling machine chucks, rotary blades and maintenance covers on machines, to name just a few applications. The clamps offer locating repeatability to +/- 0.1 mm.
There are two types of levers available for the E-Xtreme series enclosures. The standard C-type lever is made of a stainless-steel frame and polyamide handle, and it provides an IP65/IP66 protection degree. The E-Xtreme enclosures with the C-type lever are ideal for environments with salt mist, ultraviolet rays, corrosive chemicals, and frequent mating. The V-type lever is ideal for environments with higher humidity levels, lower temperatures with ice, and salt mist because it provides better waterproofing with IP66/IP67 protection rating thanks to its vertical closing movement. Also, the V-type lever is also more resistant to shocks, fire, and chemicals because the lever is made of full stainless steel without using any plastic components.
Today’s MAX System introduces the latest innovation known as Focused Deburring. These multi-axis machines feature up to four 1- to 5-axis heads or towers, which can process simultaneously or in sequence within a single working environment. This ability allows the machines to perform multiple operations on many edges and surfaces of a part at the same time. For example, a single MAX System can remove a protruding burr from an 8” spur gear, create a precision .060” chamfer on both sides of the same gear, and wash the part within 30 seconds.
The PS2000 variants combine high-performance power supply units from Beckhoff with the ultra-fast EtherCAT communication standard. This allows the control system to directly process extensive measurement data and internal device diagnostics information and establish remote access to power supplies. It also provides advanced monitoring features for the DC output (for system monitoring) or the AC input (for source monitoring).
The unit uses multiple spray nozzles on its circumference, providing a steady and pressurized stream. Each nozzle can be plugged or opened to create customized spray patterns. Added spindle rotation ensures that coolant reaches virtually everywhere inside the machine. Residing in the tool changer, and programmed just as any other, the Jergens Washdown Tool is deployed periodically at scheduled intervals. This automation shortens cleaning time and supports long machining cycles, even lights out manufacturing periods when no operator is present.
Both die grinders feature RAPIDSTOP™ Brake for enhanced user safety, stopping most accessories in less than two seconds. Combining three exclusive innovations - the POWERSTATE™ brushless motor, REDLITHIUM™ battery pack, and REDLINK PLUS™ intelligence- these new die grinders provide users with the versatility and performance needed to remove material faster than a corded die grinder.
Using Vapor phase Corrosion Inhibitor (VpCI®) technology, the bubbles protect a variety of metals, including carbon steel, aluminum, copper, brass, silver and stainless steels, without leaving film or residue on packaged items. CorShield® Bubble Bags are non-toxic and recyclable. Components that need protection are placed in the bags and in matter of hours, the vapor from the VpCI® bubbles saturates the enclosed airspace.
The miniature lead screw line is available with either standard or anti-backlash lead nuts to optimize positional accuracy, friction and repeatability. The anti-backlash lead nut design reduces friction between the nut and screw threads in order to optimize efficiency while still eliminating play between the lead screw and nut.
The swivel feet with a steel double bolt down base includes two screw holes enabling secure surface attachment. The threaded female design accepts inserts from M6 up to M16 while the foot diameter varies from 40mm to 100mm. The swivel joint allows 50° forward and backwards tilt across a 360° horizontal plane, providing flexible installation whatever the floor angle. This design is manufactured in durable steel with a nickel plating to resist corrosion and provide a bright finish.
KettleTag PLUS EZ is a proven solution that requires NO extra steps. Fabricators and galvanizers can print this tag, attach it to their steel, and read the barcode on the tag after the steel has been galvanized. The days of using laminators and cutting tags apart are over, which makes the identification process more efficient for our customers.
Easily retrofitted, the PSS-T300 provides excellent access to the work area while offering space-savings via its tower design. The new pallet storage system offers flexible setup options and can be paired with one or two machines, and configured with one or two setup stations. The PSS-T300 can handle a variety of pallet sizes including Erowa ITS148/ PC210 and GROB standard 320 x 320 mm/ 400 x 400 mm, and has storage capacity of up to 81 round pallets and up to 38 square pallets. For ease of operation, integrated software enables intuitive cell control.
XPlanar now provides greater traceability through ID technology integrated into the mover bumper. The ID functionality enables unique identification of XPlanar movers by reading the mover’s individual serial number. The ID bumper is easy to mount or retrofit on movers already in the field, and it requires no additional hardware. This solution makes it possible to seamlessly track movers and the products they carry – even after system shutdown and restart. The bumper ID also eliminates the need for homing at system startup with appropriate programming.
Featuring a powerful, 30-watt fiber laser and a large, 100 x 100 mm marking window, MobiLase® Battery delivers fast and durable laser markings on nearly any material ranging from plastics to steel to precious metals, among many others. The 7-lb. handheld applicator is equipped with a trigger to start marking plus two bracket options for ease of marking various part shapes.
The soft closing design is especially suitable for applications with frequent opening and closing, thanks to the self-extinguishing UL-approved thermoplastic locking lever component that significantly reduces friction and wear when it slides on the pegs. The stainless-steel core then intervenes to ensure higher resistance against various mechanical stresses and vibrations from harsh industrial environments.
Powertite, with its perfect geometric fit, increases load-bearing capacity in the tapped nut thread by over 20 percent compared to screws with trilobular load-bearing cross-section. That creates a series of technical and commercial benefits: standards-compliant tapping torques, plastically stressed assembly even into conical cast core holes in Al-Gd, a preload force similar to metric fastenings, and the possibility of larger core hole tolerances to optimise lightweight metals casting.
The S100 can be configured to meet each customer’s individual needs. It can be equipped with up to two internal grinding spindles, or one internal and one external spindle. In addition to a fixed wheelhead, it can be supplied with a manual wheelhead and a 2.5 degree Hirth coupling. The optimal combination consists of an automatic wheelhead with a 1 degree Hirth. A synchronous motor drives the grease-lubricated internal and external belt spindles. The machine is operated by the FANUC 0i-TF PLUS controller, together with the proven STUDER operating system.
MH140 fits most machine coolant tanks, and the small footprint – no larger than a standard conveyor – saves valuable floor space. A unique frame design using high-strength materials enables the conveyor to withstand extreme loads, torsional forces and abrasion for trouble-free operation and long life.
The consolidated range of enclosure parts includes a wide variety of locks, latches, and catches to suit all requirements. Quarter turn locks are frequently specified for enclosures thanks to their ease of operation while ensuring secure door closure. The device comprises a cylindrical body with a cam lever arm that secures in just a quarter of a turn. Simple operation makes them ideal for fast access to machine panels or general purpose lockers.
The basis for the extraordinary flexibility of the HELITRONIC MINI PLUS is the unique WALTER gantry design. The economical production of common and complex geometries of tools with a diameter range of 1mm - 16mm (0.04" - 0.63") in one clamping is guaranteed by the powerful HSK belt spindle with two spindle ends for up to six grinding wheels. In addition, the revolutionary C.O.R.E. hardware and software architecture with intuitive operation facilitates machine set-up, operation, networking and maintenance.
The 2700 Medium Duty hits the sweet spot between Dorner’s popular low profile 2200 and 3200 heavy duty platforms. While the 2200 conveyor can carry up to 80 pounds, and the 3200 conveyor can support up to 400 pounds, the 2700 Medium Duty is engineered to safely convey up to 150 pounds. This expanding portfolio of industrial conveyors give customers a full breadth of options to select the right platform for their specific application.
Mencom offers a compact enclosure series engineered for ease of assembly and simplicity in mind. These fully metallic enclosures are available in size 32.13 exclusively and their hoods are designed in one piece for any wiring combination with a robust stainless-steel lever. They can be served as EMC (Electro Magnetic Compatibility) enclosures and are corrosion resistant thanks to the conductive layer of galvanic zinc plating on the surface.
The outer race of the ball bearing is embedded in the POM plastic of the guide roller during the molding process. Each roller is machined to precise dimensions for an exact runout, which makes cylindrical and convex shaping of the running surface possible. Convex rolling surfaces compensate for alignment errors by preventing them from running on corners or edges.
CorShield VpCI-220E Films and Bags combine the latest film technology with the most effective corrosion protection for metal products. Vapor phase Corrosion Inhibitors protect multi-metals (aluminum, carbon steel, galvanized steel, and copper) from all types of corrosion including rust, tarnish, stains, and white rust.
The belt grinder features two belt heads ensuring the ultimate flexibility to handle platen grinding, contact wheel grinding and even slack back grinding. Its design enables roughing to intermediate grinding to blending as well as final finishing and polishing.
These S Series caps are available with a plain top, and many of the sizes are also available with a knurled top-collar, which makes them easy-to-grip and remove. In addition, the caps are also available in both LDPE plastic and flexible TPE.
Users can machine this collet attachment to adapt it to match the internal contour of the workpiece they are clamping. However, what makes this new exhibit from AMF so special is that no through holes are needed in the workpiece to achieve safe internal clamping. With mechanical lateral actuation, workpieces with a blind hole can also be clamped securely and without distortion.
The unit control of the Connect.series range, with its compact size, has a large 10’’ touch screen in tempered glass and pairs in just a few seconds to the marking head thanks to the RFID technology. It can connect to the network and exchange data with the information system (ERP, MES). Its intuitive software developped by Technomark make marking possible within 3 clicks.
Piezoelectric materials convert electrical energy into mechanical energy and vice versa; the so-called inverse piezo effect is harnessed for the generation of oscillation and precision motion. For ultrasonic applications that require high bandwidth, hemispheres and hollow spheres are currently available with an outside diameter range from 2 – 100mm with wall thickness as small as 0.2mm. Uses for electro-ceramic spherical transducers include medical high-intensity focused ultrasound (HIFU), therapeutic ultrasound, hydrophones, and sonar transducers.
One of the primary benefits of vibratory feeders in the nut processing industry is the simple and clean construction of the feeder tray. The trays can be easily and quickly wiped down or washed out for product changeover or sanitation protocol.
Made from 316 stainless steel, the hinges can be used in environments subject to regular washdown with aggressive detergents. The design provides long-term resistance to corrosion, and rounded edges prevent accumulation of bacteria, enabling an easier and more effective wash-down.
The company’s Tiger system has firmly established itself as the gold standard for cutting tool insert finishing, with installations in many of the world’s leading cutting tool insert manufacturers. The system can be configured to process inserts for all essential pre-coating, edge honing or post-coating operations.
The PermaClean Filtration System eliminates sludge build up by adding optional agitation to the coolant collection tank. FlexForce is a high-pressure coolant system that dramatically outperforms ordinary flood systems. Will-fill combines automatic volume measurement and metalworking fluid analysis with faultless filling, permanent conditioning and timely reporting to provide worry-free coolant care.
The new medium duty range of ball transfer units is manufactured by a machine cutting process that retains strength and rigidity, enabling the units to transport higher weight loads. Versions include a carbon steel and zinc plated body with a Steel 9Cr18Mo ball, and the units can also operate in climates from -20°C to +60°C. A model with a 304 stainless steel body and ball also adds protection in moisture-prone environments or when facing exposure to more aggressive chemicals.
FL Series markers can be mounted in open Class 4 workstations or Class 1 safety enclosures, with a programmable Z-axis, optional rotary D-axis, and integrated barcode reading and verifying technology. They are designed for easy integration into robotic cells, production lines, and other highly engineered solutions to support modern manufacturing environments.
In situations where the Line Vac requires a specific flange mounting option, EXAIR can accommodate. Locations requiring custom mounting holes, brackets or inlet positions are possible. For applications where stock aluminum, or 303 and 316 stainless steel won’t work, alternate materials like PVDF, OVC or PTFE can be utilized. Even in extreme environments, EXAIR can produce both heavy duty or high temperature iterations to handle even the toughest material or conditions.
The N-30m2 SSD series is based on industrial-grade 3D TLC NAND and can withstand temperatures ranging from -40 to +85 °C. The PCIe 4-lane interface follows the PCIe 3.1 specification and provides sequential read and write bandwidths of up to 3,500 MB/s and 3,100 MB/s, respectively. For read and writes, random access achieves more than 475,000 and 525,000 IOPS, respectively.
VGrind 260, VGrind Neon and VGrind Argon – these are the names of the three new tool grinding machines from the sharpening specialist VOLLMER. They were presented for the first time at the GrindingHub 2022 trade fair in Stuttgart.
A start-up company near Chicago designs and fabricates custom tool foam inlays for toolboxes, workstations, travel cases and reusable packaging. Kaiser Manufacturing says its process fills the need for a custom solution that is superior to hand-cut tool foam in both function and appearance.
The S36 has a fixed grinding head, with grinding wheel angles of 0, 15 or 30 degrees available. The distance between centers is 650mm and the maximum workpiece weight is 150kg. Proven components have been used in the machine. These include a Granitan® machine bed and a workhead with high-precision roller bearings.
Featured on new GF Machining Solutions’ CUT P Pro Series wire EDMs, the iWire function works in tandem with the company’s Intelligent Spark Protection System (ISPS), both of which are part of the company’s Uniqua control.
The volume reduction of aluminum, magnesium, copper, brass, steel and other types of metal chips represents a significant cost savings in labor, disposal, transport and storage. Jorgensen/SFH single and double-shaft shredders efficiently reduce chip size in preparation for centrifuging or briquetting. The volume reduction resulting from implementing a shredder also lessens the frequency of bin removal from a machine, giving a shop’s employees additional time to focus on other more productive work. Jorgensen/SFH offer a variety of shredder size options constructed per a customer’s material and desired chip output needs.
These guide rails are assembled from precisely matched components: linear guide rails GN 2492, the matching cam roller carriages GN 2494 and the separately available wipers of TPU plus the individual rollers with three different bore types. The exceptionally stable guide rails are produced in a rolling process and can be mounted using the typical bore pattern, even up to a rail length of 97.64 in (2480 mm).
The Android touchscreen, pre-loaded with direct access to 1sourcelive, tracks inventory usage in real-time, triggering automated replenishment when inventory reaches a set minimum level.
The PACKOUT Tool Tray features Stack or Store functionality, providing modular connectivity with any PACKOUT solution and storage within the Rolling Tool Chest, Rolling Tool Box, XL Tool Box, or the Large Tool Box. In addition, the Tool Tray has a customizable internal layout with Quick-Adjust Dividers, creating up to six separate storage compartments and allowing users to configure the layout that works for them. With a metal reinforced handle and a 25lb weight capacity, the tool tray can easily transport tools and materials around the jobsite, in transit, and in the shop.
The FlyMarker® mini 65/30 4.3" touch has a large 4.3" color display and a touch user interface, which, thanks to intuitive software and a newly designed main level, makes programming easier and faster. Not only has the visual appearance of the FlyMarker® mini 65/30 4.3" touch changed, but a faster processor with 4 GB memory capacity has also been implemented.
The machine foot GN 36 uses the weight of the machine to create a very stable and robust connection between the threaded stud and the foot. The threaded stud is not connected to the foot plate. The second machine foot GN 37 from Winco also has a central fastening hole running clear through. This allows use of an anchor bolt. The anchor secures the foot to the floor, preparing it for lateral loads.
As an external loader, STUDER roboLoad measures only 59.06" (1.50 m) wide: half the width of the machine itself. This saves valuable shop floor space, and yet the system offers plenty of room for workpieces manually loaded on six trays – each measuring 42.52" x 12.6” (1080 mm x 320 mm) – within a comparatively small work area.
VpCI-277 can provide corrosion protection for up to two years of indoor storage or during domestic or international shipments when combined with VpCI packaging materials. The product leaves a dry, non-tacky, virtually undetectable film on the metal surface. The use of rust preventatives to preserve metals during storage and transportation has traditionally been a hazardous and messy process in which greasy rust preventatives must be applied and removed several times. This is because metal work-pieces risk flash corrosion as they frequently sit in temporary storage awaiting the next step in the manufacturing or assembly process.
VpCI-277 can provide corrosion protection for up to two years of indoor storage or during domestic or international shipments when combined with VpCI packaging materials. The product leaves a dry, non-tacky, virtually undetectable film on the metal surface. The use of rust preventatives to preserve metals during storage and transportation has traditionally been a hazardous and messy process in which greasy rust preventatives must be applied and removed several times. This is because metal work-pieces risk flash corrosion as they frequently sit in temporary storage awaiting the next step in the manufacturing or assembly process.
WIDIA says manufacturers of high-precision components (aerospace, transportation, die and mold, general engineering, and many more) wage a constant battle between producing high-tolerance parts and a "we-have-to-have-it-tomorrow" reality. WIDIA is announcing a significant new weapon to bring shops closer to victory, a universal, high-precision collet chuck offering use in multiple applications (milling, drilling, reaming, and tapping), while maintaining runout accuracies of 0.003mm (0.0001 inches) at 3xD.
Bilz Tool Inc. says its TER shrink collet from has proven to be a successful solution in the manufacturing of medical product technology. One specific application of the TER collet, is for machining vertebral supports from the titanium alloy Ti6AI4V.
