CTE
Resources
Curated machining knowledge, tools, and pathways — organized by purpose.
MFGAxis — Buyer’s Guide
Company listings, capabilities, certifications, and specialties — organized for buyers and engineers.
Machining References
Curated technical references for machinists and engineers.
Machining Calculators
Feeds, speeds, formulas, and shop calculators.
Wire
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Hypertherm
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Roll
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James
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Molybdenum
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Ai
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Vericut
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Siemens
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Fanuc
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Turnkey
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Super
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Robotmaster
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Pronest
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Online
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Tap
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Optical
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Machinist
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Broaching
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Fatigue
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Photo
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Makino
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Erp
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Countersink
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Flame
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Fives
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Centerless
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Filtration
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Dual
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Okuma
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Acme
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Tapping
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Raw
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Co2
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Total
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Moving
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Abb
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Formula
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Pick
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Automating
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Sic
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Pipe
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Coordinate
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Tramp
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Thermal
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Cmm
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Ceramic
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Case Hardening
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Insert Geometry
Insert identification, lead angle, indexable insert geometry, and selection references.
Boring
Boring heads, U-axis systems, contour boring, and setup references.
Cutting Forces
Cutting-force formulas, machining power, chip load, and speed/feed references.
Workholding
Workholding strategy, zero-point clamping, fixturing, and setup efficiency.
Threading
Threading calculators, tapping guidance, thread milling, and related tooling.
Authors
Browse CTE contributors and subject-matter experts.
Glossary
Definitions of machining and manufacturing terms.
Machining Fundamentals & Tooling References
Core explainers and shop-floor references for speeds, feeds, forces, insert identification, heat treatment, and cutter geometry.
Process Spotlights & Manufacturing Systems
Inspection, automation, digitalization, and application-specific reads that complement the core machining references above.
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Latest articles, videos, products, and news from across CTE that fit the same machining-learning path.
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Dealing with the unexpected: People & Companies
My recent past has, unfortunately, included the passing away of several acquaintances, one only 38 years old. I also read an obituary in the local paper about a machinist we formerly employed, a man only in his 50s.r In addition, an employee's wife was diagnosed with cancer, completely changing his priorities.
Eyes wide open: General Industry Coverage
Several weeks ago, my wife and I attended a dinner party at her sister's home. One of the guests heard I was in manufacturing and introduced himself. He's 48, married and has five children and a mortgage. He's a pleasant individual, and we spoke about his trials and tribulations over the last few years.
Measuring performance in real time
Real-time measurements during metalcutting can offer significant insight into machine tool performance. The parameters to be measured include position, velocity and acceleration of the axes; cutting force; sound; temperature; and acoustic emission, which is not the same as sound, but rather a high-frequency, structure-borne vibration.
Metal on metal: General Industry Coverage
A pump on a waterjet machine generates the high-pressure water needed for cutting by taking low-pressure water into a cylinder, compressing the water with a plunger and then pushing the high-pressure water out of the cylinder.
Compensation without cables: CMM Inspection
Thermal compensation of a coordinate measuring machine's principle structural components and the part being measured helps ensure measuring accuracy over an extended temperature range when the CMM is installed outside of a temperature-controlled area. Such a temperature-compensation system is comprised of temperature sensors and cabling running through the machine to its controller.
Going toe to toe on robotics
One fond memory from my long-ago youth was playing Rock'Em, Sock'Em Robots with my next-door neighbor. My parents wouldn't get me the game, for reasons I forget, but my friend Ronnie, who always got the latest, greatest games and toys, had a brand-new version.
Picking low-hanging CNC ‘fruit’: 5-Axis Machining
As someone who visits job shops and manufacturers almost daily, I know why some are thriving, while others struggle. The ones that are thriving have invested and continue to invest in equipment, software, training and consulting services. Those struggling often say, "I would invest more in these areas, but I can't afford them because my competitors keep underbidding me.
Hard metal machines
All metals are not created equal. Therefore, neither are the machine tools for cutting them. Parts for extreme aerospace applications, such as in engines, landing gear and flap tracks, must be made of a heat- and corrosion-resistant metal, which typically has a high Young's modulus of elasticity and is difficult to machine.
Chuck the chips: Turning Performance
The process of displacing metal instead of cutting it is called many things. But whether they call it form tapping, cold form tapping, thread forming, cold roll forming, roll forming, thread rolling, roll tapping or cold roll tapping, many metalworking professionals are unfamiliar with it, according to Peter Gennuso, applications engineering supervisor for OSG Tap & Die Inc., Glendale Heights, Ill.
Trending toward productivity: Medical Manufacturing
The U.S. economy appears to be on the mend. In January, the Manufacturers Alliance for Productivity and Innovation gave a tentative thumbs up to sustained business expansion through the first half of 2013. And the Institute for Supply Management's manufacturing index rose again in January, painting an optimistic picture.
Gap guidance: General Industry Coverage
The spark gap is the physical distance the electric current has to jump off the wire to burn the workpiece when wire EDMing. Controlling the spark gap is critical to achieving required part dimensions and surface finishes.
Power play: Turning Performance
Like most machine tool builders, Mori Seiki Co. Ltd. is focused on making its machines more energy efficient. In addition, the company is focused on making the factories that make those machines more energy efficient.
