Highlighting the benefits of modular metrology fixtures versus traditional methods, this brief video covers the differences in set-up times, ease of set up, inspection repeatability, part stability and metrology accuracy. Posted Feb. 1 by Renishaw Inc., a global precision measurement equipment and software company, the video also features the company's FixtureBuilder software.
Bluco Corp.’s modular fixturing system is for fixturing low-volume/high-mix work. Using an alternating pattern of dowel and tapped holes, fixture plates are accurate to +/- 0.0004” between centers.
Get faster, more accurate set ups with Carr Lane's CL5 Quick-Change 5-Axis Workholding solution, which consists of three components: a subplate, a riser and top tooling made up of a vise or a fixture plate. The combination allows flexible and easy clamping, and 5-side part access.
Hardinge Inc., a global leader and provider of advanced machine tool, manufacturing, and workholding solutions, has entered into an agreement in principle on an asset purchase agreement (APA) with an affiliate of Centre Lane Partners to sell substantially all of the company’s business lines’ operations and assets.
While the latest data on cutting tool orders shows a decline, orders appear to have “found a bottom” and tool suppliers look to the future with the release of a multitude of new tooling, workholding, machine tools and accessories into the marketplace.
A Russian battery maker was looking to automate its manufacturing process and turned to Wenaroll in Solingen, Germany, experts in burnishing technology, to develop a turnkey production system.
Accutek Inc., a manufacturer of toolholding and workholding products in Addison, Illinois, announces a partnership with Advanced Tooling Co. as the manufacturers representative agent for the following regions:
Finally, a unique take on the traditional V-Block which allows you to complete a wider range of projects than ever before. Introducing the Uni-Vee, a useful solution to some common and tedious workpiece fixturing difficulties.
Metal working facilities constantly strive to reduce machining times, and saving a minute or two here or there can really add up. According to John Zaya, workholding product manager for Big Kaiser, time savings can be achieved using flexible workholding systems. This is especially true for companies that have a high part mix, low volume, and when parts might be tall, large, or oddly shaped.
BIG KAISER Precision Tooling Inc. held its Breakfast & Learn 2018 open house May 8-10 at its headquarters in Hoffman Estates, Ill. Each day include a technical presentation. On the third day, John Zaya, workholding product manager for BIG KAISER, covered multiple-axis, quick-change workholding systems.
Stanek Tool LLC, New Berlin, Wis., a manufacturer and employee-owned business specializing in the design and production of complex hydraulic workholding fixtures and precision machined components, appointed Kevin Lichtenberg CEO.
Top jaws should be designed to hold the workpiece as close to the chuck face as possible. Excessive jaw height reduces the effective gripping force available and is detrimental to accuracy.
Premier Industries’ pressure regulators are subjected to tough duty in the oil & gas, aerospace and welding industries, but their precision performance is also critical, as regulator outlet pressure determines downstream pressure. A HORN modular toolholding system allow the company to reduce cycle times by 65 percent and cost per part by 79 percent—with better finish, flatness and tool life.
Time-tested workholding allows a parts manufacturer to target other areas for improvement, if needed. Husky Corp., for example, needed space-saving hydraulic components when refixturing a dial machine with limited space for fixtures and conducted an extensive search 30 years ago for a solution, said Darrell Vilmer, senior manufacturing engineer – machine/fixture designer for Husky.
Carr Lane Manufacturing CEO Nance Frost recently announced the promotion of Colin W. Frost to Chief Operating Officer of the company, which is headquartered in St. Louis. Known primarily for jig & fixture components, Carr Lane Manufacturing offers more than 100,000 products, including quick-change tooling plates and accessories, hoist rings, toggle clamps, handles, knobs, ball and spring plungers, threaded inserts, clamp straps, drill bushings, alignment pins, fixture bases, and power workholding devices.
Riten Industries offers a free 30-day, risk-free trial program to metal workers who are undecided about committing to this different type of workholding tool. Face driving can completely turn or grind a workpiece in a single cycle, without stopping to flip and rechuck the part, reducing cycle time and increasing productivity.
LMC Workholding, which opened for business as the Logansport Machine Company, Logansport, Ind., in 1916, is celebrating its 100th anniversary this year by highlighting the company's continuing expansion. "We’ve been the name to know in workholding since 1916, and we’re expanding and growing to continue to meet the demand of our customers and the industry," said LMC Workholding President and CEO Jay Duerr in a recent company news release. "We’re proud to have made it to 100 years in business and we’re looking forward to serving our customers for many more years."
CARVEsmart, a division of Bellatex Industries and maker of the original quick-change vise jaw system featuring dovetailed jaw technology, announced a deal giving the Orange Vise Co. an exclusive opportunity to offer CARVEsmart patented features in the Orange Vise Integrated Jaw System (IJS). With CARVEsmart dovetail and clamp features machined directly into the Orange IJS vise, there is no need for master jaws, which is said to save 1.5" of opening, according to a CARVEsmart news release issued Feb. 2.
Speedgrip Chuck Inc., an Elkhart, Ind.-based designer and manufacturer of highly engineered workholding mechanisms, has been sold to an affiliate of Stratford-Cambridge Group, a private investment firm headquartered in Plymouth, Mich. Speedgrip announced the transaction in a news release issued Dec. 16.
The Eriez 5-Star Service Center, located at the separation technologies provider's plant in Erie, Pa., offers equipment service and repair, inspection/preventive maintenance and rebuilds as well as a certification and exchange program for lift magnets.
Machine vises from San Diego manufacturer 5th Axis Workholding will be featured on the popular Science Channel USA show, "How It's Made," on Nov. 21, 2014 at 9 p.m. (Eastern time). The program explores how many of the everyday objects or products we seldom stop to think about are made.
Mitee-Bite Products LLC., Center Ossipee, N.H., has expanded its customer service program. The company continues to assist customers with no-cost clamping recommendations and on-site visits through its national sales team, and now also offers workholding design services, from simple conceptual CAD drawings at no cost to top-level CAD designs ready to import into CAM software, which are part of the company's fee-based services. Mitee-Bite engineers work with customers to develop and build turnkey workholding designs at the company's Center Ossipee location.
U.S. Shop Tools, Anaheim, Calif., has released its 2014/15 Express catalog. The 178-page catalog contains information and pricing on the company's most popular offerings, including chuck jaws, lathe chucks, lathe toolholder bushings, collet pads, live centers, internal lathe workholding, ER, TG, DA & AF collets, retention knobs, vise jaws, milling toolholders and indexable drills.
Komet of America, a Schaumburg, Ill.-based manufacturer of bore machining, reaming and threading tools, and Schunk Inc., a Morrisville, N.C., provider of clamping technology and gripping systems, held a joint distributor event on April 9, 2014, at Komet of America's Schaumburg facility. The 5-hour event consisted of morning product presentations and three afternoon demos in the machining center on the production floor featuring Schunk workholding and toolholding with Komet cutting tools.
German clamping and gripping specialist SCHUNK has partnered with goalkeeper Jens Lehmann as the company's new brand ambassador. Managing Partner Henrik A. Schunk, an enthusiastic soccer fan, personally picked the athlete, citing "dynamics, precision, reliability and continuous top performance in the team." As a brand ambassador, Lehmann is able to communicate SCHUNK's credibly due to his proven competence in both soccer and society.
Jergens Inc., Cleveland, has been named the preferred Workholding solutions supplier for Penske Racing. Working with Penske Racing personnel, Jergens Workholding Solutions brings quick-change fixturing to the racing team's machine shop operations.
Tom Dang, vice president of Lyndex-Nikken, introduces a new workholding product aimed at improving shop throughput. The presentation highlights its zero point system, known for its compact design and high repeatability. The video also showcases reversible jaws for different workpieces and a user-friendly tombstone automation system. The insights emphasize incremental investment in automation, allowing one operator to efficiently manage multiple machines.
The cylindrical body design on this innovative clamping system is ideal for machining from 5 sides with no tool interference and no need for additional machining setup. It can be used as a mechanical zero point clamping system for quick fixture change with precise dual contact that provides 0.005 mm locating repeatability. Clamping screws are used with the modules for precise locating and clamping.
Mate Precision Technologies Region Sales Manager Dean Everson covers the company's new workholding line of products during Cutting Tool Engineering's EASTEC 2021 booth visit.
Mitee-Bite Products introduces the Pitbull® Wear Plate. This shim provides a hard barrier between Pitbull® Clamp and fixture, preventing distortion of back wall when using aluminum or mild steel fixtures.
Confirming that your parts are properly supported and ready for clamping has never been easier and more reliable. Be confident your part is safe and secure every time with Vektek’s latest Part Present Sensing Work Support. To learn more, please enjoy this short instructional video.
Every minute that a CNC machine sits idle while being tooled up for the next job costs money. Bluco Corp.’s modular fixturing solutions get machines back up and running in less than half the time it takes to manually set up a job.
ARCH Cutting Tools continues to focus on their commitment to deliver an exceptional customer experience. Backed by a talented line up of experienced engineers to assist you in creating personalized custom tool solutions and fueled with an ever increasing standard, stocked high performance offering of cutting tools and holders.
Bob Warfield of The CNCCookbook addresses an old saying in the machine shop world that suggests real money is made from having great fixturing. Is that really true? Does every job benefit from fancy fixturing? As good as it often is, great fixturing may not always be the right answer.
In the 18th episode of Cutting Tool Engineering's CNC Chef video series, Bob Warfield of the CNCCookbook delves into setup time savings and other benefits of using fixture plates.
Ray Tejeda, who owns Dream Tools Inc., talks about the motivation behind his patent-pending Dream Chuck Stop in the third episode of Cutting Tool Engineering's Shop Ingenuity video series. Tejeda demonstrates how his chuck stop provides clearance for cutting tools to machine through a part.
ATS Systems features its Accu-Rock AR 250 model rotary table in this 2-minute video report produced by the Rancho Santa Margarita, Calif., company. The video includes an overview of the rotary table and a testimonial from TMX Engineering in Santa Ana, Calif.
Get faster, more accurate set ups with Carr Lane's CL5 Quick-Change 5-Axis Workholding solution, which consists of three components: a subplate, a riser and top tooling made up of a vise or a fixture plate. The combination allows flexible and easy clamping, and 5-side part access.
Mike Ramsey, vice president of Global MTI Sales at Kennametal Inc., provides an overview of the company's new KM4X spindle connection system, which is said to triple the bending resistance compared to other systems.
Even with a rigid setup, the high cutting forces from driving chips into the T-land face generate small vibrations, which can be seen with Federal-Mogul Corp.'s high-speed video system.
Dr. Joseph A. Profeta III of Aerotech Inc. presents a Fast Track Seminar at the Cutting Tool Engineering booth during IMTS 2010. The video covers "Advanced Control Techniques for Minimizing Motion Errors and Nanomotion Technology." For more from Cutting Tool Engineering, visit http://www.ctemag.com.
Gerard Vacio and Hilary Schnirring, both of BIG Kaiser Precision Tooling Inc., discuss possible strategies for reducing setup time in this Fast Track Seminar, which was presented and filmed at the Cutting Tool Engineering and MICROmanufacturing booth during IMTS 2010.
Mate Precision Technologies, a leading provider of innovative workholding solutions, has introduced a series of new enhancements for its 52/96 zero point workholding system.
Two tip types of the QCPSS are available: A flat tip that helps minimize damage to an object, and a diamond-surface tip that provides high holding force. Both versions provide 247 lb. clamping force. The clamp body is made from 303 stainless steel. The handle is made from 304 stainless steel. The sliding locks are supplied with two M4 socket head screws for mounting.
The jaws of the exceptional Bench Vise swivel 360° on the base and can lock in any position. Its unique shaped body houses the straight-line pull, super strong power tunnel that assures that the spindle and nut will never wear out. Made from 65,000 PSI ductile iron, the vise is 50% stronger than all gray iron vises and 20% stronger than competitive ductile iron vises.
Pneumatic Shaft-Locking Clamps are designed for quick change applications. In the pneumatic version, when connected to air, the clamp allows clamping/unclamping in one operation. They are perfect for secure clamping of sliding shafts and for use on machines where many clamping or unclamping cycles are run, or for multi-clamping applications. With air supply, remote operation is also possible at places out of reach, or hidden places like the backside of machines, and for maintenance or machine appearance.
The #9629109 Heavy-Duty C-Clamp with a copper spindle from Palmgren has a throat depth of 3-7/8 inches, a spindle diameter of 15/16 inches, clamp pressure of 6900 lbs. and weighs 8.7 lbs.
Unique to Nikken rotary tables is the innovative and patented carbide worm system comprised of a carbide worm screw, ion nitrided worm wheel (HV930), and hardened steel bearing surface (HRC58-60). The V grade solid carbide worm screw helps to ensure high rigidity and virtually eliminates wear. Compared with traditional worm system combinations (consisting of phosphorus bronze and aluminum bronze), wear is reduced by up to 8 times, and overall accuracy is substantially increased. Additionally, the worm wheel has specially hardened, ion-nitrided treated teeth that eliminate sliding friction.
TG GripSerts workholding inserts offer many advantages over traditional clamping systems. Their special triangular shape with a 5° tapering and teeth geometry combine to provide exceptional clamping stability with no need for pre-machining or dovetailing workpieces. They are designed to absorb and dampen vibrations, providing secure and stable holding at lower clamping forces which prevents deformation of the workpiece.
TriLock vises with CARVESMART jaws are on sale now with preinstalled hard jaws and a set of 6" extruded machinable aluminum jaws. Additional jaw extrusions are available with 5 different profile options in precut 4-inch, 6-inch and 8-inch widths. Jaw extrusions are compatible with the TriLock vise’s dovetail movable jaws and with other CARVESMART master jaw kits currently in the marketplace (at right). 31" and 94" extrusions are also available for customers.
The heavy-duty pins provide for positive locking in quick change applications where there is frequent insertion and removal of a fastener. They are designed to be used with heavy duty receptacles made specifically to pair with the pins. The wedge of the locking pin pushes out the ball against the tapered surface of the receptacle to clamp the two plates.
Fixtureworks nutrunner clamps provide mechanical clamping without the need for hydraulic piping. This simplifies fixture design and maintenance, shortens preparation time, and lowers costs. They are equipped with a hex head for automated clamping and unclamping. Spiral-acting swing clamps and block pull clamp types are both available. They offer the high clamping force needed on machining and assembly lines. They can provide rigid and easy mounting to the plate and provide no tool interference for top surface machining.
For OD clamping, the aluminum jaws can be machined to custom fit the workpiece. For ID clamping, the workpiece is placed over ID jaws, which expand outward using a tapered pin (available separately). The part repeatability is +/- 0.03 mm, and the jaw locating repeatability of +/-0.02 mm.
Kurt DXH vises have a premium one-piece body design now standard on all Kurt general-purpose vises. Designed using Finite Element Analysis, the new body has 30% less horizontal (push back) deflection than previous DX models. Vises are available in three sizes: DX4H, DX6H and DX8H and reverse models. DXH Hydraulic Vises have the same bed height and keyway to the stationary jaw face as their DX-Series counterparts, along with internal improvements over older DX models including a redesigned nut, new brush seal design and a new bearing pack.
These lightweight yet quality plastic parts provide a high-end solution with defined load capacities. Depending on the tightening torque of the screw connections, JW Winco lists the axial extraction force, the radial torsional moment, and the rotation moment if an articulated axis is present. The connectors are designed to fully encompass typical construction tubes to create a nonpositive clamping connection.
The #9629756 Combination Bench and Pipe Vise from Palmgren features sealed construction, replaceable serrated steel jaws and pipe jaws and is 70% stronger than similar u-shaped vises.
The piston diameters range from 8.5 to 10 mm and provide 180 to 330 lb. clamping force. The push lock clamps come in orange or black plastic hands, as well as metal handles. They are ideal for applications such as positioning of guide rollers and positioning of fixturing tables.
The lineup includes receptacles that are designed to be threaded into a base with a stainless lock nut or in blind hole installation and used with PBLC pneumatic ball locking clamps.
The side clamps with clamping thread GN 9190.1 can be fastened to a machine table or fixture by T-slots for easy machining of workpieces. The clamping force of the rotary-mounted clamping jaws acts both laterally and from above to pull down on the workpiece and clamp it against fixed stops and the supporting surface. Thanks to the low overall height of the side clamps, the workpiece can be machined over its entire surface. Fluted or prismatic clamping jaws and side clamps with or without integrated support are available, depending on the application.
Hardened and moveable jaw plates combat lifting, which can occur during heavier metal removal applications, to help ensure tolerances of ±.0005". Other vise features include the nickel-plated lead screw for long life, needle bearing design that facilitates ease of use even at high clamping force, and a heavy-duty swivel handle to further ease the load for operators. Made in the U.S.A. of stress relieved ductile iron (80,000 psi) and flame hardened, the new vise provides very long usable life and predictable performance.
It features friction reducing needle bearings and hardened jaw plates and vise bed. What makes the Palmgren line of Dual Force machine vises so unique that they are designed for precision part clamping as well as ideal for use in running production parts where datums, flatness and parallelism are key.
The locators are available in quarter-turn on/off knobs, adjustable handle, cam handle and hex head styles, and are supported with receivers, covers and adjustable torque wrench.
The lineup includes solid carbide grippers for high wear and high load applications. While the SofTop™ urethane grippers are available in a variety of durometers and are permanently bonded to a 300 series stainless steel pad. The non-marking, non-staining urethane provides excellent protection against damage on delicate work surfaces.
The Linear Actuator FAULHABER L product family is designed for high performances in compact dimensions, it supports large input speed or high output force. It is well-suited for a wide range of applications like robotics, industrial machines and laboratory equipment. A large number of reduction ratios, uniformly distributed, are available to select the most appropriate configuration to fit various force or speed operating points as required by the application.
The PolyClamp Verso is equipped with a quick jaw change system as standard. Using just two screws, the fixed and adjustable jaws are released, removed upwards or repositioned. This significantly reduces setup times because each jaw is individually removable without having to dismantle the others.
The clamps provide quick, secure, and precise workpiece workholding and are manufactured to the highest quality specifications. The product mix includes many clamp accessories such as mounting brackets, adaptors, bars and caps. In both mini and heavy-duty styles, the various clamp configurations provide clamping forces from as little as 2 lb. on a toggle switch to as much as 9,000 lb. on a side clamp and come with a variety of handle materials from steel to plastic.
SP140 and K02 are part of the vast ZPS offering which uses either pneumatic or hydraulic modules to fix, position, and clamp all in one step. Additionally, ZPS ensures repeatability of up to 0.0002”, and reduces cycle times by up to 90%. Users quickly and accurately locate and clamp vises or fixtures, or if preferred, attach retention studs to workpieces and then direct mount components for machining or welding, avoiding potential interference from jaws or clamps.
The down-thrust clamp GN 9192 made from case-hardened steel can be fastened to a machine table with T-slots or to a fixture plate. The clamping arm can then be swiveled by hand and positioned over the inserted workpiece in any position. Turning and tightening the clamping screw or the adjustable hand lever lowers the clamping arm to hold the workpiece in place. After release, workpieces can be removed again from above just as quickly and easily once the clamping arm has been swiveled to the side – even when space is tight.
Lockable indexing plungers GN 814 of stainless steel have the same basic functions as JW Winco’s tried and tested selection of indexing plungers. What’s new is the clever addition of a locking function for greater safety and security. This is accomplished with a lock integrated into the black plastic head. On types A and AK, the plunger pin is secured in the front position by turning the key 180 degrees and removing it.
The actuator heads can be easily fastened, replaced or turned in 90o steps with four captive screws. The switching inserts can be removed after opening the screw-free cover – simplifying installation. With these features, steute aims to make its ES/EM 97 series universally applicable throughout the automation industry. Accordingly, it has a wide range of actuators (various fulcrum levers, roller levers, spring rods...) and dimensions to EN 50047, the prevalent standard for automation technology.
The compact Kurt RV24 Gripper comes standard with integrated electronics featuring sensors that ensure fingers and parts are in place and ready for production. High-strength aluminum alloy keeps gripper weight to a minimum while a hard-coat finish reduces wear and increases life in the field. New gripper size allows for smaller part handling, lighter minimum clamping force and easier storage where space is a premium. The RV24 is designed to work with a range of robotic applications and can perform well on cobots or smaller robots.
The design makes them the ideal solution for machining simple to complicated jobs. In addition, their unique round design allows for five-sided access to workpieces. The vises occupy less space and reduce the amount of vise interference.
The online store is divided into three categories, helping quickly guide visitors to their area of interest. The store features Tooling Tech’s full catalog of Segen quick-change cylinder locks, knobs and fasteners suited for clamping and work holding in a variety of industries and applications as well as the full thermoforming and blow molding catalogs.
The SPN zero-point clamping system features a repeatability of 0.005 mm due to its sophisticated design. Thanks to its very high clamping forces and consistent use of tempered stainless steel, the system provides a high-precision, torsion-resistant base that also stabilises parts that have a tendency to vibrate. Zimmer’s zero-point clamping system is able to absorb maximum forces with maximum repeatability.
When it comes to flawlessly clamping and positioning workpieces, the flexible, adjustable and enclosed 82L-3E Series Power Clamps are the perfect choice for users. Specifically, the 82L-3E’s opening angle can be quickly adjusted with just one tool, which helps guarantee maximum flexibility of use.
The pneumatic clamps of the GN 860 series now have hardened, ground bearing bushings and tempered bearing pins for significantly reduced wear. No meaningful alterations were observed in testing for over 250,000 cycles. Structural reinforcement of the sheet steel housing reduces wear-inducing vibrations during operation, which makes a difference even under lower loads. And, finally, the new one-way restrictor in the cylinder enables smoother travel to extend the lifespan of the piston.
The user-friendly new models allow for fast handling and enable their users to build up applications more efficiently with little interference contour. The 503-MLBR and 533-LBR clamps are fully interchangeable with models having the same specifications, other models are available upon request.
The front-mount option is available for inclusion on a total of four manual clamps that can be used with both vertical and horizontal handle action. The two vertical operating models – 2002-UF and 2007-UF – provide enlarged space for manual operations and increased safety. The horizontal versions – models 225-UF and 235-UF – have a flat design that creates space for larger hand clearance, which improves operational safety.
Receiving the most extensive quality enhancements is the Model 802-U Manual Clamp. The updates include an upgraded air cylinder that ensures the clamp’s exerting force is less than the maximum holding capacity when operated at normal pressure, which extends service life; new composite bearings on the trunnion mount and cylinder pivot point that eliminate metal-to-metal contact while requiring no lubrication; and a redesigned clevis bolt, along with increased rivet and pre-stop diameters that increase longevity.
The economical, easy to use WPS Mini features manual Zero Point clamping that attaches directly to the workpiece, provides maximum holding force of 25 kN and highest repeatability of <0.005 mm. Single quick actuation provides rapid open and closing of the module with only a 270° rotation.
Pin Vises have a small footprint, allowing room for more parts on a table resulting in increased throughput. Pin Vises are also lightweight making them ideal for automated applications where weight is a consideration.
The pneumatically operated clamping force block SCHUNK TANDEM PGS3-LH 100 can be directly mounted on machine tables, dividing heads or VERO-S NSL 150 clamping stations of machining centers via an integrated flange. Its extremely compact design and square shape ensures optimum accessibility and enables a considerable stroke of 6 mm per jaw. With a clamping force of 4,500 N and a repeat accuracy of 0.02 mm, the low-maintenance SCHUNK TANDEM PGS3 is particularly suitable for basic applications in aluminum and plastics machining.
The SCHUNK ROTA-M flex 2+2 clamping is done in a self-locking manner, and the clamping condition is signaled via indicating pins. The standard chuck sizes 260 to 1200 achieve jaw strokes from 9.5 mm to 17.8 mm and high clamping forces from 100 kN to 180 kN. As of size 800, users benefit from the weight-reduced design. The chuck face is equipped with grooves, and fixed stops allow the chuck to also be used as a vise. Moreover, the large sizes are designed for use on vertical lathes.
The quarter-turn knobs allow for quick locking and unlocking without the use of tools. The ON/OFF markings and perceptible "click" indicate the locked and unlocked states. Red indicator band is visible when fastener is in the OFF (unclamped) position.
Compact in size and completely modular, this versatile and simple clamping system allows easy height adjustment by stacking the modules. The pins or screws can be easily attached to the underside of a plate or a workpiece for a standardized locating.
DX8, DX6 and DX4 vises were designed using Finite Element Analysis—providing 30% less horizontal push-back deflection than previous DX models. Less vise-body deflection translates to more stability and a lifetime of dimensional precision—setting a new standard in precision flatness, parallelism and repeatability. The DX8 CrossOver® vise features the same bed height and keyway to the stationary jaw face as the D810. The DX8 also features a redesigned nut with less weight, a new brush seal design, and a larger stronger bearing pack for more durability.
The system was imagined for customers in industries such as agriculture, mining, locomotive, oil & gas or defense who routinely deal with large parts. Before today, the only way to take advantage of modular fixturing’s versatility, accuracy and productivitywas to use a larger number of smaller components.
Two of the three new vises are engineered to use with Jergens Quick-Loc™ pallet system and include industry standard patterns 52mm and 96mm. With a single drive screw, Quick-Loc™ provides fast and repeatable fixture changes for small tooling platforms. A square aluminum adapter base provides the connection to either of the two patterns. The third vise features a Quick Locating System (QLS) mount, for column-mounting possibilities, and a corresponding round adapter base for this type of workholding.
The Adaptix Soft Jaw uses adjustable fingers and interchangeable tips to grip a wide variety of parts or workpieces during the computer numerical control (CNC) machining process. It was specially engineered to be a one-size-fits-all alternative to standard, single-application aluminum soft jaws.
Four types of clamps are available with the locking mechanism including Vertical Handle, Horizontal Handle, Pull (Latch) Style and Push (Straight Line) Style toggle clamps. The added feature ensures that the toggle clamp will remain in the closed / hold down position for maximum security in workholding applications. Additionally, it also ensures that the clamps remain in the unclamped / open position to facilitate part change and operator convenience.
GN 415 is available in three sizes between 0.87 and 1.54 inches (22 and 39 millimeters) wide, each with two spring strengths. The two available slide types and the wedge-shaped or cylindrical, rounded thrust pad not only hold parts with side pressure but also exert an additional downward force. All thrust pads can be rotated around their long axis in 90-degree steps to optimally adjust to the part geometry – this is as simple as loosening the central slide screw. The thrust pads are also available in a POM plastic version as well as in stainless steel with smooth or textured pressure pad for better grip. The latter type is produced by injection molding of metal and is therefore subject to only minimal measurement tolerances.
The KONTEC KSC mini is the vise of choice for flexible use in efficient blank and finish part machining. Conversion on a larger clamping range is even possible without requiring additional accessories. Different jaw widths of 45 and 70 mm can be used on the same basic vise, allowing optimal adjustment to different clamping tasks.
The KONTEC KSC mini is the vise of choice for flexible use in efficient blank and finish part machining. Conversion on a larger clamping range is even possible without requiring additional accessories. Different jaw widths of 45 and 70 mm can be used on the same basic vise, allowing optimal adjustment to different clamping tasks.
The ZeroClamp Zerolox Zero Point Automation console is the only Zero Point product like it on the market today. It is superior both in repeatability and clamping force to single Zero Point workholding units having only 1 clamping stud with an orientation pin or slot. In addition to manual mechanical plate Zero Point clamping systems using 4 V-notched studs on a 52/96 mm spacing which requires clearance in multiple geometric planes.
Glass fibers as light as feathers; the smallest SMD components or micro-mechanical parts; sensitive battery components; plastic films; paper and glass - all can be handled by the ADHESO gripper. Gripping of automotive or mechanical engineering components of a weight of 33 pounds and more is also possible. Automated separation of breathable components is also feasible. With the ADHESO gripper, solutions can be tailored to each customer’s individual needs, creating opportunities that are as diverse as the applications themselves.
Jergens’ 130mm hydraulic vise offers users the ability to position the jaws just outside of the dimension of the workpiece to minimize travel when clamping. This, in combination with the speed of hydraulic workholding, reduces clamping and unclamping operations to about one second. The ease of use of these double-acting vises allows users to repeat these time-saving operations, adding up to measurable machine uptime and productivity increases, especially for high mix, low volume manufacturers.
T Slot, magnetic (including a tall version) and Snap-in Parallels assist in the positioning of a workpiece on the RM rail, avoiding contact with the serrations through a raised datum surface. Choose from T-nut, magnetic mount or snap-in for even faster installation. Mechanical and magnetic Side Guides also assist in positioning the workpiece on the Multi-Rail. They are mounted either to the tapped holes in the side of the rail or via the strong magnet for a wide range adjustment and the ability to move rapidly from one location to another. Users can adjust each side guide for a specific product while keeping the guide ready for the next production batch.
The first set of additions includes a choice of six different pneumatic subplates, each featuring pre-installed low pressure pneumatic clamping modules. The second set of additions is comprised of aluminum or steel fixture plates with pre-installed pull-studs.
The family of vises is ideal for applications requiring multiple vises to be mounted parallel to each other. Versatile, the vises can be mounted on their base or bottom or vertically positioned on their end. The vises are equipped with Palmgren’s Dual Force so as to deliver workholding efficiencies by providing the strength and rigidity to hold parts securely and accurately.
The mini version has all the proven centroteX technology, however with an additional advantage: Actuation takes place with just one screw; thus, you save even more set-up time, and this system was designed to enable a robot to quickly change the clamping device. With lesser tightening torque than is required with the large variant, the centroteX M, the centroteX S can be assembled more quickly and this is executed with the highest repeatability and at the same time it also offers more ergonomic operation.
Round smooth, round serrated, hex smooth, and square smooth sizes are available for W&S (all sizes), S-style (all sizes), Gisholt, Jones & Lamson, and Martin collet pad types, allowing more varied geometries can be securely gripped. The ability to quickly change between sizes allows shops to expand their machining capabilities, increase their machine cycles by up to 30%, and maximize production. Emergency collet pads that machine like top jaws are stocked for custom workpiece applications.
Available in 1018 steel, stainless, 6061 aluminum, or specified alloy materials, in standard or custom blanks. Soft jaws or hardened (heat treated) jaws in HD or HDL vises. Made in the USA in ISO 9001:2015 facilities, with industry leading lead-times. Dillon Vise Jaws are available with industry standard hole patterns that fit most manufactured vises including Chick, Kurt, TE-Co, Toolex, and Palmgren.
The coupling bolts shared a lot of engineering characteristics of their High Torque retention knobs for V-Flange tooling. Given that JMPP currently manufactures and stocks over 400 different styles of retention knobs, the ‘coupling bolt challenge’ was a good fit and melded with their production processes nicely.
A key benefit of this vise is the simple solution it provides for integrating automated machine tending into your machine shop. Air Vise offers an electric kit that allows a cobot/robot the ability to open and close the vise by controlling the air flow. By controlling the vise the robot can place intricate and uniquely shaped parts at ease. The table vise is equipped with quick change jaws that allow jobs to be switched in a breeze. A job can be switched over in a matter of minutes by simply selecting the new jaws and mill program.
The Mate 52/96 workholding system includes QuickSpecs™, Mate’s unique product identification system. QuickSpecs allows real-time access to critical user data, CAD models and potential integration into business systems. Additionally, the product supports common robotic interfaces and palletizing systems to support factory automation.
Loaded with features, the compact Kurt RV36 Gripper comes standard with integrated electronics featuring sensors that ensure fingers and parts are in place and ready for production. High-strength aluminum alloy keeps gripper weight to a minimum while a hard-coat finish reduces wear and increases life in the field. Smaller gripper size allows easier storage where space is a premium.
Robots insert workpieces into a milling machine, dispense chocolate bars from vending machines and place crates on pallets, which are then stacked. But how can they move vertically, horizontally or overhead in a flexible manner? The answer is a 7th axis. Specifically, for linear adjustment, igus has developed a lubrication-free, lightweight flat axis with a stroke of up to 6m and a positioning accuracy of 0.5mm with the help of its drylin linear construction kit.
Kurt’s PF 420, PF 440 and PF 460 vises come with standard 4-inch jaw width and jaw openings ranging from 2.625” to 6.625” making them the perfect vise for any customer’s workholding applications. PF-series vises replace the previous Kurt HP models and feature the patented AngLock® design to minimize jaw lift and deflection. The proven AngLock® design naturally pushes the vise jaws down and forward allowing much greater surface contact on parts—maximizing holding strength with less clamp force.
The 2-jaw module can handle turning applications up to 1,500 RPM. Due to its compact profile, it is the perfect alternative to large and heavy centric vises. The 2-jaw and 3-jaw module use the HAINBUCH collet chuck as their base. Change-over is possible without removing the collet chuck and realignment thanks to HAINBUCH’s Centrex quick-change interface.
The austenitic AISI 316L (A4) stainless steel receives its high resistance to chlorides and acids primarily from the chromium, nickel, and molybdenum constituents. This predestines the AISI 316L (A4) standard parts from Winco for use on ships and other offshore sites, in swimming pools with chlorinated or mineral-rich waters and, anywhere else that requires such thorough cleaning.
The Kurt pyramid workholding bundles facilitate clamping of three individual components in one fixture and completed in a single setup. The Kurt 45-degree design mounting surface is positioned so each vise provides maximum access to all machined surfaces and allows for enhanced spindle and cutting tool clearance.
The Kurt pyramid workholding bundles facilitate clamping of three individual components in one fixture and completed in a single setup. The Kurt 45-degree design mounting surface is positioned so each vise provides maximum access to all machined surfaces and allows for enhanced spindle and cutting tool clearance.
Last year the Hoffmann Group presented the Garant Xtric centering vice with clamping jaw quick-change system in line with the “Click&Clamp” principle. From April 2020, the small powerhouse, which acts directly on the component with up to 25 kN clamping force and hardly creates any jaw and component lift-off, will also be available with a center jaw.
SCHUNK has developed a completely sealed miniature clamping module specifically for compact applications in the metalcutting industry, assembly and handling, as well as for measurement technology. It combines compact dimensions, high pull-down and holding forces, a high dimensional stability and a high repeat accuracy of < 0.005 mm.
Mitee-Bite Products completed the design and development of a new style concentric outside diameter (OD) clamping tool. Repeats within tenths, compact for high-density application and tough enough to limit yourself to tooling capabilities.
Mitee-Bite Products completed the design and development of a new style concentric outside diameter (OD) clamping tool. Repeats within tenths, compact for high-density application and tough enough to limit yourself to tooling capabilities.
Designed differently than conventional-style vises, Palmgren’s combination anvil and bench vise features a horn, step, a hardened face and hardy hole. It comes with replaceable serrated jaws, pipe jaws and a precision machined slide bar.
SCHUNK Electronic Solutions has developed Magnoplate – a universal workpiece holder for depaneling machines that places magnetic carrier pins with a milling head on a support plate. This results in lightning fast brackets for new assembly groups.
SMW Autoblok introduces the WPS/APS workpiece positioning system featuring manual zero point clamping system used in a variety of machining applications, including turning, milling, inspection and finishing.
Machine shops looking to utilize tombstone workholding fixtures on their horizontal machining centers should know about the economical and convenient way of setting-up their machine using Kurt VersatileLock vises mounted back-to-back. The VersatileLock tombstone setup can be used on a wide range of existing HMCs, particularly smaller ones with work envelope size and weight limitations. The VersatileLock back-to-back tombstone can be 200 to 300 lbs. lighter (depending on model size) than a tombstone with clamps or vises.
Carmex Precision Tools’ CIM system provides high precision, accuracy and repeatability through an internal tool indexing mechanism that locates the tool in the correct orientation. The collet holds the tool securely for high stability, and tool change does not require removal of the holder.
Mitee-Bite Products introduces the TalonGrip long-length serrated grip. The new grips were produced as a “drop fit” into the original 6" TalonGrip jaw set and provide line contact the full length of a workpiece. The standard TalonGrip grips are popular due to being compact (0.750” or 19 mm) long and designed to be placed anywhere in jaw whenever specific tooling clearance is required.
Carr Lane Manufacturing Co.'s pivoting edge clamp is well suited for holding large castings and other tall workpieces, and converts easily from manual to hydraulic operation, making it versatile and flexible. The pivoting jaw exerts clamping force forward and downward at the same time.
Blue Photon Technology & Workholding Systems LLC’s workholding products are a manufacturer’s solution to hold parts for tight-tolerance machining and inspection. Complex-shaped, hard-to-hold parts and delicate materials like ceramic and laminated composites are well suited to the technology, which supplies up to 605 lbs. of tensile holding power per patented gripper.
In response to high demand, Schunk has increased its product line of power-amplified 5-axis vises, which are now equipped with an adjustable center. The maintenance-free Schunk Kontec KSX-C is now available in four base body lengths (330 mm, 430 mm, 500 mm and 630 mm) and two heights (174 mm and 125 mm).
JW Winco is expanding its mounting clamps selection with new elements that will ensure simpler, more optimal and more flexible clamping of system-specific components.
The Schunk EGB with IO-link is a compact mechatronic 24 V gripper for small components that allows flexible processes during fast-paced pick & place. It is based on the tried-and-tested Schunk EGP, and scores with a high speed and high gripping force.
Jergens Inc. announces fixture plate machining kits and new receiver bushing plugs for its popular line of Ball Lock quick-change mounting systems. The machining kits consist of one fixture plate, four extra-long Ball Lock shanks and four spacers that provide clearance between the fixture plate and subplate below. This open space allows cutting tools to "break through" the fixture plate without damaging the subplate, making it possible to machine fixture plates while mounted to the same subplates they will be used with during production.
Hoffmann Group USA announces the new centering vise called the GARANT Xtric. The vice is equipped with a new chuck jaw quick-change system, which enables easy, tool-free changeover. A click mechanism gives the vise an interchange accuracy in the micrometer range. Top jaws, which can be rotated by 180 degrees, allow for a large clamping range and high variability when fixing components. And clamping using multiple GARANT Xtrics is not a problem, the center can be adjusted precisely to achieve top precision.
The new Kurt Pyramid workholding platform is designed to attach three Kurt vises for 5-axis machining multiple parts in one load. The 45-degree vise mounting surface is positioned so each vise provides maximum access to all machined surfaces and allows for enhanced spindle and cutting tool clearance.
JW Winco Inc. announced it has expanded its line of GN 113.10 heavy-duty ball lock pins stainless steel, with stainless steel shank AISI 630. The GN 113.10 stainless steel rapid release pins have an extreme load capacity and are used for quick fixing, connecting and locking of various parts and workpieces.
The uniquely shaped combination bench and pipe vises from Palmgren feature a straight line pull design and super strong power tunnel to assure that the spindle and nut never wear out. As a result, this design delivers increased clamping power and reduced drag enabling the vise to easily open and close.
Dillon full grip jaws, machined from 6061 extruded aluminum for increased strength, are now available up to 28-inches in diameter. Machining from bar stock eliminates the porosity inherent with large-diameter aluminum castings, providing a stronger and more reliable workholding product.
The Power Bar from Mitee-Bite Products LLC is a modular platform designed to elevate your capabilities with some of the strongest clamps on the market. Utilizing any of the DK model OK-Vise wedge clamps or the largest Mitee-Bite Pitbull clamps, you have the options to elevate your workpiece for mill- and drill-through operations or forcing your parts onto the machine table.
The X-Plate system from Mitee-Bite Products LLC is an extremely versatile modular fixturing platform for 3-, 4- and 5-axis applications, providing many mounting options including a precision quick-change system when clamped in a vise or T-slot table.
The Heavy Duty T-Slot Clamps are capable of generating over 20,000 pounds of pressure. This design utilizes some of the strongest, lowest-profile clamps in the industry, including the Pitbull and OK-Vise Clamps.
When an equipment manufacturer wanted to automate part clamping for a high-volume casting to be machined in a robot attended machining cell they turned to Kurt Workholding custom engineers for support. After reviewing the initial machining cell and part requirements, Kurt engineers drew upon past workholding experience and designs along with some new developing ideas in air powering workholding systems.
WDS Component Parts Ltd. has expanded its offering of toggle clamps, adding new sizes at both the small and large end of the range, plus filling in some intermediate gaps and introducing new design variants.
WDS Component Parts Ltd. has expanded its offering of toggle clamps, adding new sizes at both the small and large end of the range, plus filling in some intermediate gaps and introducing new design variants.
The Kurt newly designed rotary table workholding system is designed using the Kurt DX6 CrossOver hydraulic vise with a trunnion mounted onto a 4-axis rotary table. The system uses double-acting hydraulics, which is desirable for automated part loading and unloading via a robotic system. Additionally, the system can be used for manual part loading and unloading.
WDS Component Parts Ltd. has expanded its range of detent pins by developing a range of knobs that aid handling, particularly in adverse conditions. Detent pins are one of the quickest and easiest ways to position and secure parts and basically consist of a shaft with a spring-loaded ball bearing at the leading end, which acts to hold the pin in position once it is in use. A sharp tug on the pin will release it when required.
Royal Machine & Tool combines the design concepts of two of their most popular fixtures, "C" Frame Fixture and Modular Fixture, into a Universal Valve Fixture.