Machine Tool Maintenance/Remanufacture

The T93XM can profile with a standard 1A1 wheel and accommodates several grind styles including wheel profile, plunge, peel, in-feed and thru-feed grinding. The perimetric workholding, unique to TRU TECH, ensures part concentricity to eliminate shank runout without indicating. Ultra-precision accuracy is achieved through the 3-axis, fully programmable configuration with CNC variable speed spindle. Pick-N-Place™ software eases and shortens programming setup time. Several design features add stability and further support operator ergonomic considerations. Part sizes can be 3” (75mm) in diameter, up to 8” (200mm) in length.

With the ability to rapidly dial in runout with complete control, users spend less time tapping on the side of the tool and resetting tools and collets. Overall efficiency is increased, machining costs are lowered, and scrap is reduced with easyZERO.

The UltraTEC ultrasonic A25 creates a formation and dissolution/implosion of bubbles in water that release an intense energy during implosion. This is created by an ultra-high oscillation of 20kHz (20,000 oscillations per second) with an oscillation width of +/-80-120microns, which far exceeds the amplitude of ultrasonic cleaning, cutting and welding technologies.

XS Inline, the smallest integrated fiber laser marking head in the world at only 10 x 2.9 x 4.3-inches for its marking head. It’s very easy to integrate this class 4 laser in every production line process. Easy-to-use software and enhanced performance are key to increase 2.9’’ your traceability! Discover Tempo, the dot peen marking machine integrated to your production line. First available with a 30 x 60 marking window, this marking machine is compact, can be installed in three positions, is compatible with Ethernet IP and can mark three characters per second.

Through the online tool, customers can easily submit requests for volume manufacturing projects. The user-friendly interface allows them to upload their files and then enter details such as proposed production scheduling, lead times, quality requirements, design specifications, materials, accreditation needs and preferred processes. This streamlined approach triggers a rapid response from a dedicated project team, which paves the way for further discussions around customer project needs, and enabling customized quotes and solutions that perfectly align with their requirements.

With the 4-watt UV and green 10-watt marking lasers, the new V-Series offers higher performance and better precision than its predecessor models, but in a much more compact design. This allows for easy integration into existing production lines and more versatility in the design of production environments.

FISCHER USA Inc. has expanded its repair services and exchange programs to include third-party spindle brands in the North American market.

The MMC collet chuck is precision ground and pre-balanced to 30,000 RPM at G2.5 with runout accuracy of 3 microns at 4 times the diameter – ensuring accuracy and reliability during high-speed operations.

These bumpers are available in “off-the-shelf” sizes, as well as special cut to custom requirements. Bumpers are most often used in material handling, assembly and manufacturing operations to guide, stop and support parts as they are moved and transferred. Fairlane Products maintains a large inventory of products and they are an economical alternative in many applications to eliminate the need for custom engineered molded components.

Flexibility is a key feature of the tap grinding process on the TapX. The specially designed machine and powerful ToolRoom software ensure a vast range of tap types and sizes can be designed and manufactured in one set-up. Combine this with the benefits of quick changeover time and it's not hard to see how TapX can increase productivity and reduce lead times.

The FX7 ULTRA not only grinds tools faster than other machines, but also produces tools with both finer surface finishes and greater accuracy — which means superior tool performance and quality.

The AA3100 series is designed as a drop-in replacement for hydraulic or pneumatic actuators. These legacy approaches waste excess energy and floorspace required for compressors, while adding costly and complex mechanical components. In the case of pneumatics, they can leak and create messes on the plant floor. To simplify replacement of these devices, the AA3100 devices leverage an ISO 15552 flange size and bolting points on both sides as well as an external thread mount on the shaft end of the spindle to mount ball heads, clamping hooks or other common adapters.

The use of 8620 ensures that the components will work harden over time, rather than becoming brittle as is the case with the use 9310 alloy steel. Single point threading ensures that the threads are balanced (lead-in/lead-out at 180 degrees) which is very difficult to achieve when rolling threads.  Full depth is also attained for each thread. Because all machining is done with a single set-up, concentricity is achieved.

Two coolant through tools with top and bottom outlets for output pressure of up to 340 bars.
Significantly improves insert tool life. Quick, change fast and easy adapter indexing. User-friendly with a single clamping screw. No set-up time after blade or pocket indexing. Can be used next to the spindle or next to a shoulder as the square adapter and tool shank align with no protrusions. Economical adapters with 4 pockets for TANG-GRIP 2,3- and 4-mm width inserts.
Suitable for all TANG-GRIP inserts including high feed inserts. Designed for higher productivity.

The tables can be bolted together to meet varying length requirements. The legs are equipped with leveling pads that can be adjusted independently from 25 inches to 37 inches. The tables’ precision machined steel rollers have durable roller ball bearings to make movement fast and easy.

A key advantage of the CA115P/CA125P series is its expansive lineup of chipbreaker options covering everything from finishing to roughing, ensuring optimal performance and productivity across numerous applications. Kyocera is also introducing the new PMG chipbreaker design for optimal medium to roughing efficiency with lower resistance and protection against chip entanglement when machining steel.

The core components of the machine stayed the same. The spindle columns were repositioned to replace the gantry mechanism. This one change allowed for several previous components to be removed, making the machine more open and maintenance-friendly. The main change is that we have incorporated a Fanuc robot within the machine for the movement of parts.

The PR115S/PR120S series features Kyocera’s new MEGACOAT TOUGH HRSA proprietary coating technology, offering exceptional endurance and maximum tool life for machining heat-resistant super alloys (HRSA). The inserts consist of four distinct layers.

hydrostatically guided slides are wear-free and thus have an unlimited service life. The hydrostatically guided linear slide units are characterised by high reliability, long-term availability and low service costs. Since these properties exist independently of the service life, the machine end-customer can produce more effectively and economically in the long term.

Rollon´s TLS Series actuators´ unique combination of high stroke to closed length ratio, synchronized drive system, simple mounting, and minimal maintenance requirement empowers designers to easily optimize their machine footprint or floor layouts for a wide range of industrial equipment including CNC, part transfer, and assembly machinery.

Utilizing ANCA’s machine platforms with a robot cell, blanket grinding offers flexibility across a range of tool sizes and applications. Blanket grinding allows for full automation of tools of similar geometries, by consolidating all tool grinding processes into one single machine. A batch of complete finished tools can be produced without interruption directly from lengths of ground bar stock with no operator intervention.

With the synchro-use dual actuators, the two carriages move toward each other when the handle shaft is turned clockwise. The two carriages move away from each other when the handle shaft is turned counterclockwise. As with the standard linear actuators, they can be used with simple manual adjustments without complex processes of parts selection, design and assembly. The internal parts, as well, are protected from dust by an aluminum profile body and dustproof sheet.

The MOTIACT mechatronic gripper series is the ideal solution for performing precise, consistent, and accurately monitored gripping operations for moving parts, pallets, and chucks in and out of CNC machines and automated work cells. These first-in-class grippers are equipped with an incremental measuring system to guarantee adjusting gripping pressure, linear positioning, and speed control as standard features. All models feature a Profinet or I/O link interface to ensure seamless integration into existing systems.

The combination finishing machine is really two machines in one because it can handle a multitude of jobs that include contour part finishing, flat stock finishing, polishing, grinding and deburring—virtually any finishing operation. The belt arm adjusts vertically, horizontally and any position in-between.

The link between the physical gearbox and the digital world is established via a data matrix code (DMC), a 2D code on the gearbox nameplate. This can be scanned via smartphone or tablet, for example. Alternatively, access is possible via a web portal on the Neugart homepage (www.neugart.com).

WDS’ clevis fork brackets enable ISO 6432 actuators to connect and drive a host of machinery or devices. Available in 6 mm and 8 mm bracket pin sizes, three connection styles are available. The detent pull pin features a spring-loaded ball that secures the fastener, providing a high level of security, while the quick release pin enables easy fastening and removal.

The ultrashort pulse laser marks in the deepest, matt and non-reflective black without generating significant heat input on the workpiece. Even through further processing steps, such as passivation, the marking remains reliably legible and corrosion resistant. Due to the very short pulses down to the femtosecond range, in combination with high pulse energies, the system marks various stainless steels, titanium and a variety of plastics.

Easy setup is assured with the electronic type plate on the 1FL2 motor and one-button tunning in the S200 drive. The integrated brake resistor and integrated holding brake control add to the functions in the S200 servo-drive. High durability is designed in with the coated circuit boards (3C2) in the S200 and IP65 motors with metal connection solution. Built-in under-voltage protection is further provided.

SINAMICS S210 offers DC link coupling on 3-phase units for increased power efficiency on multi-axis applications. Corresponding SIMOTICS highly efficient synchronous motors feature high-resolution 22- or 26-bit absolute encoders, single or multi-turn. One-cable connectivity is standard and all motors and feature IP64, IP65, IP67 or IP69X protection. Easier setup and selection are assured with the integrated EMC filter and braking resistor.

Diatool does not limit the times a reamer can be reconditioned, providing an even longer service life of the reamer with no compromise in tool life or cutting quality. Offering standard deliveries of 4-6 weeks and cost savings of 40 percent over new, Diatool’s Reamer Reconditioning Service is ideal for machining operations struggling with long lead-times or non-responsive tooling vendors.

SINAMICS G220 is the first drive to join the Siemens Xcelerator portfolio, the Siemens-wide business platform for digital transformation. SINAMICS G220 drives are an integral part of the TIA Portal and feature a digital twin in Startdrive, the drives commissioning tool from Siemens. This allows the behavior of the drive to be tested and optimized before the hardware is available. SINAMICS G220 has an integrated web-server for commissioning which eliminates the need to install software or an app on a PC or mobile device. This saves time and makes drive setup very intuitive and extremely user-friendly.

QL2 features heavy duty, all steel body – treated with Jergens Mcoat for superior wear resistance and durability even in harsh environments. The system features a floating and opposing clamping wedge assembly (with sealed wedge bodies); an Acme threaded screw for increased strength and long life; O-ring lifters for positive separation of top tooling; and versatile standard mounting options. QL2 is Made in the U.S.A. and has a Jergens patented design.

Metal parts packaged in Eco-Corr Film® receive ongoing protection against salt, excessive humidity, condensation, moisture, and aggressive industrial atmospheres. In addition to serving as a physical barrier to the elements and inhibiting corrosion on metals in direct contact with the film, Eco-Corr Film® also contains Vapor phase Corrosion Inhibitors that vaporize and then condense on all accessible metal surfaces within the enclosed package to interrupt the corrosion reaction between metal, oxygen, and an electrolyte.

Dia-Strip and Dia-Sheet lapping and polishing film incorporates pure virgin diamond powders in their highest concentrated forms. This slows for maximum material strength, durability, and performance. The powders are first expertly graded for uniformity, and then held into place by a thin nickel. With this approach, 90% of the grains are left exposed for cutting, yet are unable to escape the film due to the strength of the bonding agent. This unique construction makes Dia-Sheets and Dia-Strips highly durable, yet also flexible, bendable, and formable. 

STUDER has brought two new cylindrical grinding machines to the North American market with the release of the S100 and S36. BLOHM continues its tradition of customer-centric surface and profile grinding innovation with the release of the PLANOMAT XT Essential. WALTER is focused on packing more tool grinding functionality into a compact space with the new HELITRONIC G200 and HELITRONIC MINI PLUS.

With the ANCA RFID (Radio Frequency Identification) regrinding solution, tools of various types and diameters and from different orders can be dynamically loaded, rather than having to sort them by diameter or customer as was previously necessary in mixed batches.

The Reliable Uberlight comes in black or white and 3 styles: with a convenient clamp mount to easily mount on any machinery or worktable, with a 7.75” base to prevent tipping, or a direct table mount, (black only, shown below. With its 26.5” silicone gooseneck and 270 degree rotational head the Reliable Uberlight  allows light precisely where needed with a  great hold. The 4.75” LED panel does not create glare or flickering and provides up to 60,000 hours of use and 240% more luminous efficiency.  All provided with a 6’ USB cord and adapter.

The bumpers, commonly identified as RB-516 come in a variety of mounting options such as tapped hex shoulder and threaded, stud mount, and steel plate mounted. They come in black neoprene, white nitrile, or colored urethane. Diameters sizes run from ¾ in. to 2 ¼ in. with metric sizes available from 19-57 mm.

Data from all gauges in the Q-Span System – including thread gauges, robotic calipers, LVDT probes, drop gauges, bore gauges, laser micrometers, vision system, 2D telecentric profilers, and more – is combined into one convenient output for statistical process control (SPC).  Data from any or all gauges can be used in real time for in-process decision making and process monitoring.  

During the rebuild process, AP&T technicians disassemble and thoroughly examine the press. They replace worn parts and outdated systems and components before reassembling the press and performing a test run and safety check. All exchanged parts are covered by AP&T's new-part warranty.

The cell has a 6-Axis FANUC M-10iD/12 Robot with 4.7' (1,441 mm) reach, capable of handling a maximum load of 26.5 lbs (12 kg). The GRC-R12 features a pneumatic single-or double-gripper system. The drawer feed system can have up to six drawers that can be unloaded and reloaded while the robot cell and machining center are in operation. With GROB’s unique machine design, excellent chip control inside the machining center allows for long periods of unmanned operation without faults. Offering high customizability, customers may select from capabilities such as a blowoff box, SPC drawer and an alignment station.

The Truing Parameters Calculator is the result of a 3-year collaboration between Rush Machinery, the International Grinding Institute, and Dr. Jeffrey Badger, the ‘Grinding Doc’. Rush Machinery commissioned the project that was later presented at the 2008 CIRP General Assembly in Tokyo by Dražumerič, Badger, Klement, and Krajnik titled “Truing of Diamond Wheels–Geometry, Kinematics and Removal Mechanisms,” published in the CIRP Annals, volume 57, pages 345-348.

DESTACO has designed its cobot tooling solutions for simplicity and ease of use with off-the-shelf availability via kits that feature all of the end-user selected accessories, along with the hardware and tools needed for installation, reducing the need to consult an application engineer. All of the tooling solutions are compatible with cobots that have an ISO 9409-1-50-4-M6 end-of-arm mounting pattern.  Blank robot and tool plates are offered for those who wish to use their own mounting patterns.

KBC Tools & Machinery is stocking Aircat pneumatic straight die grinders, extended die grinders, angle die grinders, impact wrenches, ratchets, reversible drills, saws, and impact wrenches in ½” and 3/8” capacity, 3” reversible cut off tools, and hammers – all with feather triggers and high RPM in Canada and the US.

WDS Components’ castor range extension includes a new stud fitting design with an M12 size threaded shaft that extends installation flexibility. The stud fitting design joins the existing bolt hole style, as well as a variety of castors with a plate fitting attachment. The castor design also includes a swivel wheel action, making them easy to operate across various surface types, as well as a foot-operated brake mechanism.

The dual gripper system on the versaLoad allows manufacturers to reduce part loading times by as much as 50% when compared to a single gripper setup. This allows the automation cell to operate with maximum efficiency, enabling versaLoad users to boost productivity without having to increase headcount.

There are two stocked and standard product offerings where gundrills are delivered within 24 hours of the order. The SFGD Express program is for Single Flute Gundrills in diameters from 0.1250” - 0.7500” (3.175mm - 19.050mm) and lengths up to 48” (1219mm). The SCGD Express program is for Single Flute Solid Carbide Gundrills with standard ½” steel shanks in diameters from 0.0355”- 0.1969” (0.902mm - 5.000mm) in lengths from 4”- 12” (102mm - 305mm), depending on the tool diameter.  

Among the additions are new models of the company’s Carbide Micro Grinding Mandrels for optimized precision micro machining accuracy and performance. Carbide Micro Grinding Mandrels are compatible for use with Tungsten Carbide, fiberglass, stone, marble, ferrite, composites, non-ferrous metals, industrial ceramics, rubber, reinforced plastics, glass, and other hard abrasive materials. Offered in both Diamond and Borazon Jig types, the grinding mandrels are further available with a choice of either 500/600 or 325/400 grit, as well as either a 0.016”, 0.020”, or 0.02” head size.

VpCI-126 PCR offers excellent performance, protecting metal parts from all types of corrosion, including rust, stains, tarnish, white rust, and oxidation for up to 5 years.* Metal parts packaged in Cortec VpCI-126 PCR receive continuous protection from salt, excessive moisture, condensation, aggressive industrial atmospheres, and dissimilar metal corrosion.

Electrak XD linear actuators are available immediately as a compact, fully integrated unit, including the motor, drive, IP-rated housing, control architecture, diagnostic features and more. The end result is a "plug and play" actuator that saves the designer money and time.

The compact stainless steel adjustable bracket can be installed into a customer’s process. Operations requiring both hands to package, test or assemble parts now remain static free. The nozzle is equipped with an LED indicator to assure proper functionality while employing EXAIR-engineered air nozzles to maximize efficiency and meet OSHA requirements for sound level and dead-end pressure. Made from durable static dissipative polycarbonate and featuring a non-marring nozzle, the Intellistat assures its usefulness in applications such as PCB or electronics manufacturing.

Waterjet cutting works as simply as it is effective: the cutting head directs a fine jet of water at high pressure of up to 6,000 bar, a jet diameter of 0.38 to 1.02 millimeters. In this stress-free cutting process, the material particles close to the surface are cut off without any heat being introduced into the material. This process is an optimal solution for temperature-sensitive and thick materials with complex geometries.

The RFID transponders are available as freely writeable and preconfigured versions. A transparent window on the PITreader card enables users to still read the LED status indicator when the card is held up to it. If the company already uses RFID-capable cards, these can also be used in conjunction with PITreader card unit. In this case, users need only one card for multiple functions.

The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.

Thomson compact linear systems are appropriate for applications requiring high-accuracy linear axes in confined spaces, such as 3D printers, microscope stage managers, medical pipetting systems and semiconductor manufacturing. They are available with NEMA motor sizes between 14 and 23; stroke lengths of up to 40 in (1000 mm); and load capacities up to 2091 lbs (9300 N).

The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.

With CenterMaster, the user simply clamps a radio dial gauge into the workspace and sets it to the quill. The gauge and machine wirelessly communicate, automatically adjusting the holder along the X axis. The system then guides the operator through adjusting the Y axis via the machine’s touchscreen display.

Quick release clamp fasteners help increase productivity by reducing set up times, eliminating errors in assembly and installation and simplifying procedures. They are ideal for frequent set ups, regularly or to reconfigure production equipment. Most specifically, these fasteners may be used in automation to attach conveyors, star wheels, guide plates, shooters, pushers, handling machine chucks, rotary blades and maintenance covers on machines, to name just a few applications. The clamps offer locating repeatability to +/- 0.1 mm.

There are two types of levers available for the E-Xtreme series enclosures. The standard C-type lever is made of a stainless-steel frame and polyamide handle, and it provides an IP65/IP66 protection degree. The E-Xtreme enclosures with the C-type lever are ideal for environments with salt mist, ultraviolet rays, corrosive chemicals, and frequent mating. The V-type lever is ideal for environments with higher humidity levels, lower temperatures with ice, and salt mist because it provides better waterproofing with IP66/IP67 protection rating thanks to its vertical closing movement. Also, the V-type lever is also more resistant to shocks, fire, and chemicals because the lever is made of full stainless steel without using any plastic components.

Today’s MAX System introduces the latest innovation known as Focused Deburring. These multi-axis machines feature up to four 1- to 5-axis heads or towers, which can process simultaneously or in sequence within a single working environment. This ability allows the machines to perform multiple operations on many edges and surfaces of a part at the same time. For example, a single MAX System can remove a protruding burr from an 8” spur gear, create a precision .060” chamfer on both sides of the same gear, and wash the part within 30 seconds.

The PS2000 variants combine high-performance power supply units from Beckhoff with the ultra-fast EtherCAT communication standard. This allows the control system to directly process extensive measurement data and internal device diagnostics information and establish remote access to power supplies. It also provides advanced monitoring features for the DC output (for system monitoring) or the AC input (for source monitoring).

The unit uses multiple spray nozzles on its circumference, providing a steady and pressurized stream. Each nozzle can be plugged or opened to create customized spray patterns. Added spindle rotation ensures that coolant reaches virtually everywhere inside the machine. Residing in the tool changer, and programmed just as any other, the Jergens Washdown Tool is deployed periodically at scheduled intervals. This automation shortens cleaning time and supports long machining cycles, even lights out manufacturing periods when no operator is present.

Both die grinders feature RAPIDSTOP™ Brake for enhanced user safety, stopping most accessories in less than two seconds. Combining three exclusive innovations - the POWERSTATE™ brushless motor, REDLITHIUM™ battery pack, and REDLINK PLUS™ intelligence- these new die grinders provide users with the versatility and performance needed to remove material faster than a corded die grinder. 

Using Vapor phase Corrosion Inhibitor (VpCI®) technology, the bubbles protect a variety of metals, including carbon steel, aluminum, copper, brass, silver and stainless steels, without leaving film or residue on packaged items. CorShield® Bubble Bags are non-toxic and recyclable. Components that need  protection are placed in the bags and in matter of hours, the vapor from the VpCI® bubbles saturates the enclosed airspace.

The miniature lead screw line is available with either standard or anti-backlash lead nuts to optimize positional accuracy, friction and repeatability. The anti-backlash lead nut design reduces friction between the nut and screw threads in order to optimize efficiency while still eliminating play between the lead screw and nut. 

The swivel feet with a steel double bolt down base includes two screw holes enabling secure surface attachment. The threaded female design accepts inserts from M6 up to M16 while the foot diameter varies from 40mm to 100mm. The swivel joint allows 50° forward and backwards tilt across a 360° horizontal plane, providing flexible installation whatever the floor angle. This design is manufactured in durable steel with a nickel plating to resist corrosion and provide a bright finish.

KettleTag PLUS EZ is a proven solution that requires NO extra steps.  Fabricators and galvanizers can print this tag, attach it to their steel, and read the barcode on the tag after the steel has been galvanized.  The days of using laminators and cutting tags apart are over, which makes the identification process more efficient for our customers.

Easily retrofitted, the PSS-T300 provides excellent access to the work area while offering space-savings via its tower design. The new pallet storage system offers flexible setup options and can be paired with one or two machines, and configured with one or two setup stations. The PSS-T300 can handle a variety of pallet sizes including Erowa ITS148/ PC210 and GROB standard 320 x 320 mm/ 400 x 400 mm, and has storage capacity of up to 81 round pallets and up to 38 square pallets. For ease of operation, integrated software enables intuitive cell control.

XPlanar now provides greater traceability through ID technology integrated into the mover bumper. The ID functionality enables unique identification of XPlanar movers by reading the mover’s individual serial number. The ID bumper is easy to mount or retrofit on movers already in the field, and it requires no additional hardware. This solution makes it possible to seamlessly track movers and the products they carry – even after system shutdown and restart. The bumper ID also eliminates the need for homing at system startup with appropriate programming.

Featuring a powerful, 30-watt fiber laser and a large, 100 x 100 mm marking window, MobiLase® Battery delivers fast and durable laser markings on nearly any material ranging from plastics to steel to precious metals, among many others. The 7-lb. handheld applicator is equipped with a trigger to start marking plus two bracket options for ease of marking various part shapes.

The soft closing design is especially suitable for applications with frequent opening and closing, thanks to the self-extinguishing UL-approved thermoplastic locking lever component that significantly reduces friction and wear when it slides on the pegs. The stainless-steel core then intervenes to ensure higher resistance against various mechanical stresses and vibrations from harsh industrial environments.

Powertite, with its perfect geometric fit, increases load-bearing capacity in the tapped nut thread by over 20 percent compared to screws with trilobular load-bearing cross-section. That creates a series of technical and commercial benefits: standards-compliant tapping torques, plastically stressed assembly even into conical cast core holes in Al-Gd, a preload force similar to metric fastenings, and the possibility of larger core hole tolerances to optimise lightweight metals casting.

The S100 can be configured to meet each customer’s individual needs. It can be equipped with up to two internal grinding spindles, or one internal and one external spindle. In addition to a fixed wheelhead, it can be supplied with a manual wheelhead and a 2.5 degree Hirth coupling. The optimal combination consists of an automatic wheelhead with a 1 degree Hirth. A synchronous motor drives the grease-lubricated internal and external belt spindles. The machine is operated by the FANUC 0i-TF PLUS controller, together with the proven STUDER operating system.

MH140 fits most machine coolant tanks, and the small footprint – no larger than a standard conveyor – saves valuable floor space. A unique frame design using high-strength materials enables the conveyor to withstand extreme loads, torsional forces and abrasion for trouble-free operation and long life.

The consolidated range of enclosure parts includes a wide variety of locks, latches, and catches to suit all requirements. Quarter turn locks are frequently specified for enclosures thanks to their ease of operation while ensuring secure door closure. The device comprises a cylindrical body with a cam lever arm that secures in just a quarter of a turn. Simple operation makes them ideal for fast access to machine panels or general purpose lockers.

The basis for the extraordinary flexibility of the HELITRONIC MINI PLUS is the unique WALTER gantry design. The economical production of common and complex geometries of tools with a diameter range of 1mm - 16mm (0.04" - 0.63") in one clamping is guaranteed by the powerful HSK belt spindle with two spindle ends for up to six grinding wheels. In addition, the revolutionary C.O.R.E. hardware and software architecture with intuitive operation facilitates machine set-up, operation, networking and maintenance.

The 2700 Medium Duty hits the sweet spot between Dorner’s popular low profile 2200 and 3200 heavy duty platforms. While the 2200 conveyor can carry up to 80 pounds, and the 3200 conveyor can support up to 400 pounds, the 2700 Medium Duty is engineered to safely convey up to 150 pounds. This expanding portfolio of industrial conveyors give customers a full breadth of options to select the right platform for their specific application.

Mencom offers a compact enclosure series engineered for ease of assembly and simplicity in mind. These fully metallic enclosures are available in size 32.13 exclusively and their hoods are designed in one piece for any wiring combination with a robust stainless-steel lever. They can be served as EMC (Electro Magnetic Compatibility) enclosures and are corrosion resistant thanks to the conductive layer of galvanic zinc plating on the surface.

The outer race of the ball bearing is embedded in the POM plastic of the guide roller during the molding process. Each roller is machined to precise dimensions for an exact runout, which makes cylindrical and convex shaping of the running surface possible. Convex rolling surfaces compensate for alignment errors by preventing them from running on corners or edges.

The belt grinder features two belt heads ensuring the ultimate flexibility to handle platen grinding, contact wheel grinding and even slack back grinding. Its design enables roughing to intermediate grinding to blending as well as final finishing and polishing.

CorShield VpCI-220E Films and Bags combine the latest film technology with the most effective corrosion protection for metal products. Vapor phase Corrosion Inhibitors protect multi-metals (aluminum, carbon steel, galvanized steel, and copper) from all types of corrosion including rust, tarnish, stains, and white rust.

These S Series caps are available with a plain top, and many of the sizes are also available with a knurled top-collar, which makes them easy-to-grip and remove.  In addition, the caps are also available in both LDPE plastic and flexible TPE.

The unit control of the Connect.series range, with its compact size, has a large 10’’ touch screen in tempered glass and pairs in just a few seconds to the marking head thanks to the RFID technology. It can connect to the network and exchange data with the information system (ERP, MES). Its intuitive software developped by Technomark make marking possible within 3 clicks.

Users can machine this collet attachment to adapt it to match the internal contour of the workpiece they are clamping. However, what makes this new exhibit from AMF so special is that no through holes are needed in the workpiece to achieve safe internal clamping. With mechanical lateral actuation, workpieces with a blind hole can also be clamped securely and without distortion.

Piezoelectric materials convert electrical energy into mechanical energy and vice versa; the so-called inverse piezo effect is harnessed for the generation of oscillation and precision motion. For ultrasonic applications that require high bandwidth, hemispheres and hollow spheres are currently available with an outside diameter range from 2 – 100mm with wall thickness as small as 0.2mm. Uses for electro-ceramic spherical transducers include medical high-intensity focused ultrasound (HIFU), therapeutic ultrasound, hydrophones, and sonar transducers.

One of the primary benefits of vibratory feeders in the nut processing industry is the simple and clean construction of the feeder tray. The trays can be easily and quickly wiped down or washed out for product changeover or sanitation protocol.

Made from 316 stainless steel, the hinges can be used in environments subject to regular washdown with aggressive detergents. The design provides long-term resistance to corrosion, and rounded edges prevent accumulation of bacteria, enabling an easier and more effective wash-down.

The company’s Tiger system has firmly established itself as the gold standard for cutting tool insert finishing, with installations in many of the world’s leading cutting tool insert manufacturers. The system can be configured to process inserts for all essential pre-coating, edge honing or post-coating operations.

The PermaClean Filtration System eliminates sludge build up by adding optional agitation to the coolant collection tank. FlexForce is a high-pressure coolant system that dramatically outperforms ordinary flood systems. Will-fill combines automatic volume measurement and metalworking fluid analysis with faultless filling, permanent conditioning and timely reporting to provide worry-free coolant care.

The new medium duty range of ball transfer units is manufactured by a machine cutting process that retains strength and rigidity, enabling the units to transport higher weight loads. Versions include a carbon steel and zinc plated body with a Steel 9Cr18Mo ball, and the units can also operate in climates from -20°C to +60°C. A model with a 304 stainless steel body and ball also adds protection in moisture-prone environments or when facing exposure to more aggressive chemicals.

FL Series markers can be mounted in open Class 4 workstations or Class 1 safety enclosures, with a programmable Z-axis, optional rotary D-axis, and integrated barcode reading and verifying technology. They are designed for easy integration into robotic cells, production lines, and other highly engineered solutions to support modern manufacturing environments. 

In situations where the Line Vac requires a specific flange mounting option, EXAIR can accommodate. Locations requiring custom mounting holes, brackets or inlet positions are possible. For applications where stock aluminum, or 303 and 316 stainless steel won’t work, alternate materials like PVDF, OVC or PTFE can be utilized. Even in extreme environments, EXAIR can produce both heavy duty or high temperature iterations to handle even the toughest material or conditions.

The N-30m2 SSD series is based on industrial-grade 3D TLC NAND and can withstand temperatures ranging from -40 to +85 °C. The PCIe 4-lane interface follows the PCIe 3.1 specification and provides sequential read and write bandwidths of up to 3,500 MB/s and 3,100 MB/s, respectively. For read and writes, random access achieves more than 475,000 and 525,000 IOPS, respectively.

VGrind 260, VGrind Neon and VGrind Argon – these are the names of the three new tool grinding machines from the sharpening specialist VOLLMER. They were presented for the first time at the GrindingHub 2022 trade fair in Stuttgart.

A start-up company near Chicago designs and fabricates custom tool foam inlays for toolboxes, workstations, travel cases and reusable packaging. Kaiser Manufacturing says its process fills the need for a custom solution that is superior to hand-cut tool foam in both function and appearance.

The S36 has a fixed grinding head, with grinding wheel angles of 0, 15 or 30 degrees available. The distance between centers is 650mm and the maximum workpiece weight is 150kg. Proven components have been used in the machine. These include a Granitan® machine bed and a workhead with high-precision roller bearings.

The new duo of VOLLMER grinding machines designed for machining carbide-tipped circular saw blades, is made up of the CS 860 and CSF 860.

Featured on new GF Machining Solutions’ CUT P Pro Series wire EDMs, the iWire function works in tandem with the company’s Intelligent Spark Protection System (ISPS), both of which are part of the company’s Uniqua control.

The volume reduction of aluminum, magnesium, copper, brass, steel and other types of metal chips represents a significant cost savings in labor, disposal, transport and storage. Jorgensen/SFH single and double-shaft shredders efficiently reduce chip size in preparation for centrifuging or briquetting. The volume reduction resulting from implementing a shredder also lessens the frequency of bin removal from a machine, giving a shop’s employees additional time to focus on other more productive work. Jorgensen/SFH offer a variety of shredder size options constructed per a customer’s material and desired chip output needs.

These guide rails are assembled from precisely matched components: linear guide rails GN 2492, the matching cam roller carriages GN 2494 and the separately available wipers of TPU plus the individual rollers with three different bore types. The exceptionally stable guide rails are produced in a rolling process and can be mounted using the typical bore pattern, even up to a rail length of 97.64 in (2480 mm).